PRIME Roofing Infrastructures & Projects Pvt. Ltd. is a leading pre-engineered steel building manufacturer in Kerala, delivering PRIME PEB structures all over India and abroad. PRIME (estd. 1985) is a solution provider in the engineering and construction industry. They are an accredited structural engineering solution provider for several projects, such as industrial buildings, hospitals, theatre complexes, educational institutions, hotels, and residential buildings.

A pre-engineered building is a structure created by a manufacturer and constructed with a previously agreed-upon inventory of materials and fabrications. They differ from conventional buildings but can still provide custom-built features and unique architectural designs in less time and often at a better price than a typical conventional-built facility.

Why PRIME PEB
PRIME pre-engineered buildings are a predetermined inventory of raw materials. They have satisfied a wide range of structural and aesthetic requirements. The components are engineered beforehand and standardised. Using customised software for design and drafting increases the speed of the project.

The design time of PRIME PEB is reduced since they are formed of standard sections and connections. The low-weight flexible frames offer higher resistance to seismic forces.

Due to the systems approach, there is a saving in design, manufacturing, and site erection costs. The structural diagrams are shaped to follow the stress diagram and thus reduce the cost, weight, and load on foundations.

Characteristics and benefits of PRIME PEB
The company’s pre-engineered buildings are about 30 – 35 percent lighter than conventional steel structures. The foundations of PRIME PEB are built with modest designs and are easy to construct with lighter weights. Their buildings can be easily expanded in length by adding additional bays. The expansion in width and height is conceivable if you predesign
for future expansion.
• The connections of all the components used in PRIME PEB are standard; thus, the erection time is faster.
• Furthermore, quality control is fully assured as the buildings are manufactured entirely in the factory under controlled conditions.
• The paint systems are of high quality for cladding and steel to suit the ambient conditions at the site. This results in long durability and low maintenance costs.
• A single vendor, PRIME, supplies the complete building package of the PRIME PEB. Thus, the compatibility of the building components can be fully assured.
• It can endure the strongest of storms. It has the highest durability. These buildings come with the best warranties in the industry.

Why does PRIME recommend galvanised PEB?
In an industrial finishing process, hot-dip galvanising plays an important role. It is the process that provides proper corrosion protection to galvanised steel structures. The immersion of structures is in a bath of 450°C molten zinc. It undergoes several layers of zinc that help extend the structure’s life for some more years. It is the work used in both commercial and industrial sectors as it has maximum corrosion protection for any product and steel structure.

Cost-effective
The process of galvanising is more costeffective as compared to other most commonly used coatings recommended for steel. The primary responsibility of galvanising is to ensure that the
surfaces are protected. Because of galvanising technology, the cost of labour application has been reduced compared to the factory’s operational work.

It reduces maintenance requirements
The galvanising process involves coating steel structures with zinc to protect them from corrosion and rust. This process increases the structure’s lifespan and reduces maintenance costs, making it an economical option for long-term durability. This process protects against critical environmental factors such as extreme temperatures, humidity, and saltwater exposure, which can otherwise cause severe damage to steel structures. Furthermore, it creates a robust and uniform coating, resistant to mechanical damage ensuring the structure remains intact for a longer period.

Offers extended shelf life
Galvanising steel coatings provide excellent protection to structures even during extreme weather conditions. The coatings not only enhance the shelf life of the structures but also prevent them from severe exposure. Proper coating and finishing work significantly increase the shelf life of structural members. Galvanised steel coatings are highly effective in preventing corrosion and rust, which reduces the need for costly maintenance or replacement of structural components. These coatings are a cost-effective solution that offers long-term protection to structures.

Ensures reliability
Galvanising adds reliability to the structural strength by creating a protective layer through zinc coating applied to steel for corrosion protection. The process further involves two significant standards, hot-dip and electro-galvanising, that help increase the steel’s performance and coating life. This process provides maximum strength and thickness applied to the steel that is reliable and predictable. It is an ideal method for protecting steel from variable climatic conditions and has been used for decades to ensure the long-term durability of structures. The process is widely used in the construction, transportation, and utilities industries.

Hard coating
This process involves the application of a unique coating that provides unparalleled durability and reliability to the steel structure. To further enhance the protective qualities of the coating, the galvanising company utilises metallurgical structure technology. This technology strengthens the coating’s ability to withstand mechanical damage, ensuring the steel members remain protected throughout. Moreover, these steel structures offer superior longevity and require minimal maintenance, making them a cost-effective option for many applications.

High protective level
Here, the process involves immersing steel structures in molten zinc, which forms a durable and protective coating on the surface. It’s an automated process to ensure uniformity in coating thickness and complete coverage of all surfaces. The high-protective level coating provides excellent resistance to corrosion and protects the structure during transit. Unlike organic coatings, galvanised coatings do not require any maintenance or repair, saving both time and money. Therefore, using galvanised coatings is an ideal choice for steel structures’ long-term protection and cost-effectiveness.

Every part of a galvanised article is protected, and the industries that provide galvanising services follow the necessary detailing and ensure the utmost security for the structures. After the system’s fulfilment with the same method and protection technique, no layers are applied to a structure or fabrication.

To know more, visit us at: https://www.primepeb.com/