Painting of solar power plants recommended process
By Edit Team | November 1, 2018 9:00 am SHARE
Greetings from Prof PRADEEP VAIDYA : CEO : PROMTECH GROUP. Innovative Coating Industries, MIDC Pimpri; PUNE, our manufacturing unit offers the following Products for De-Greasing, De-Rusting Chemicals used by Dipping / Brushing Process at Room Temp. The time for total cleaning is accomplished within 20 to 60 minutes.
PRECLEANING / SURFACE PREPERATION BEFORE PAINTING : It is most essential to completely clean all the Oil, loose Rust, Dust, dirt grease & foreign matters form inside, outside of the Steel Tubes, Angles, Channels , Metal and Fabrications. POST PAINTING ANTI CORROSION DEPENDS GROSSLY UPON THE TOTAL AND COMPLETE PRE-CLEANING.
Using hydrochoric acid based de-rusting: never use hydrochloric acid for ms or gi tubes pickling. though very fast in cleaning, the acid will surely leave residual acid ions, in the micro-pores and crevices of the metal surface. this phenomenon is called as hydrogen embrittlement. this causes post cleaning corrosion ( sub-surface corrosion ) on the metal. rusting will take place with double the speed . re-rusting can happen from one day to 60 days. rusting will take place below paint/ coating film ( creeping corrosion ) the chloride fumes are continuously generated from hcl and these fumes pose a great health hazard to the operators, will corrode the steel structures, building trusses, metal buildings, chimney , steel stored in the nearly vicinity of this metal cleaning / pickling area. these fumes spread hydrogen chloride ions in the atmosphere and are very dangerous to mucous membrane and lungs and will prove as a very serious health hazard. these fumes will be extremely detrimental to the overall functioning of the equipments. salvage costs will prove to be phenomenal in this case.
PROCESS for CARBON STEEL / MILD STEEL & GALVANIZED Steel Structural Fabrications:
RUSTOGEL 1406 : RUST CLEANING & REMOVAL Process by BRUSHING APPLICATION : The VERTICAL & Standing Galvanized Steel Structures, Support Structures, get rusted due to OXIDATION in Humid, Damp & Moisture in the Atmosphere. This Rust MUST BE REMOVED before applying any kind of Paint. RUSTOGEL is a Phosphoric Acid based DERUSTING GEL (Viscous Brushable Liquid). It is applied by Brushing all over the Rested MS / GI Fabrication. It is allowed to react with the rust for 10 to15 Min. This Loosens the rust. This treated surface is Water Washed neatly and IMMEDIATLE Dried by using Compressed Air Blow. The structure MUST BE PAINTED WITHIN 8 Hours. RUSTOGEL is a water based Acidic Cleaner, is RoHS Compliant & Safe for Workmen. RUSTOGEL is offered at Rs 70 Per Kg in 35 Kg HDPE Carbuos Packing+Vat Ex Pune works.
ZINC RICH PAINTS / ZINC METAL SPRAYS
These products offer a uniform ZINC METAL POWDER Coating on all MS and Galvanized Metal . When used as recommended, ZINC RICH PAINTS offer 15 to 20 years of Total Corrosion Free surface. We offer FOUR PRODUCTS in this range. ZINKOTE 20 GP & PREMIUM & TEFKOTE 21 ( PTFE Teflon Blended Zinc Rich Paints Grades are offered in 20 Litres Packing Can Ex Pune .
Thinner for zinc rich paints : toluene ; xylene , stoving ( bhatti ) thinner or nc thinner no 1 or 2 . Do not use gp thinner / mto. This will gel with paint. Products offered for pre-cleaning, derusting application of cold galvanising paints.
Bulk quantity offer for dealers & direct bulk buyers : we offer discounts to our bulk qty buyers ( 100 lts / 100 spray cans ). Offered discounted prices will be based on slabwise one time purchase quantity.
SALIENT Features, Quality Standards & USP These Paints / Sprays confirm to the requirements of most Indian, British and ASTM Specifications. These Paints offer 20 to 25 Microns Film, 88 to 92 % Zinc in the DFT, Zinc Purity of 99% +. Pass 500 Hrs Salt Spray (15 yrs + in the Normal weather conditions ) Pass Cross Cut Hatch Test for Adhesion as per IS Specs. Complete details on all these Tech properties are available in our Website.
Approvals & Recommendations Our Zinc Rich Paints are Approved, Used and Recommended to their vendors & Fabricators by RIL, REIL, NPCIL, L& T, BARC IIT, EIL, S&P, DOKA, Thermax, TATA, St Gobein, SIGMA BGR Energy, ZENTIH, INDUS Towers 25+ EPC / INFRA Firms & by NABL Accredited Test Lab from Mumbai
Safety Pre-Cautions : During entire Pickling ,Cleaning & Painting Process, every operator / Worker MUST use all the Safety gear, Goggles , Rubber Aprons, Gum Boots, Hand-gloves etc. In case of Spillage / Splashing of any of the treatment chemicals, flush the affected area with plenty of running water for 2-5 minutes.
Effluent Treatment : all wash waters, floor swipping, splashings of chemicals must be neutralized by adding lime water, alkaline water, alkaline waste. final ph of out-going water must be maintained between 7 to 8.5.
All our offered products are RoHS compliant, extremely safe for workmen & confirm to requirements of IS , ASTM Specs. For our Make In India & START-UP Offers Please Email me & Refer our Website Link 12-18
Innovative Coating Industries, Pune, India
PRADEEP VAIDYA
CEO PROMTECH CONSULTANCY Group
Tele: 09820181738
Email: puvpromtech@gmail.com
Ms : SONIA VAIDYA,
Tech Mktg Executive, Thane
Mob: 09819813015
Email: soniavaidya30@gmail.com
Pune Factory: F-II Block, 29/4/(ii), Near Telco Materials Gate, MIDC Pimpri, Pune–411018
Ms : PAYAL 7767982244
payalpathak75@gmail.com
www.promtechaerosol.com
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