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JK Tyre debuted its latest OTR tyres for the mining industry at Bauma Conexpo 2024, displaying long-lasting, high-performance products and smart tyre technology designed for heavy-duty, difficult terrain operations.

JK Tyre & Industries, an Indian tyre company and pioneer of OTR tyres, unveiled its latest innovation in Off-the-Road (OTR) tyres, created exclusively for the mining sector, at Bauma Conexpo 2024 India, adding to its full OTR portfolio. The new offers include the 17.5-25 VEM 63 L5 wheel loader, the 16.00-25 VEM 99D E3 wide-body dump truck, the 12.00-24 VEM SMOOTH L5S load haul dumper, the 300-15 JET LIFT forklift, and the 10/75-15.3 MPT117 self-loading concrete mixer.

The products were introduced by Anuj Kathuria, President (India), and Debasis Khuntia, OTR Head of JK Tyre & Industries. The newly developed tyres are intended to provide a remarkable lifespan and better performance even in the most difficult terrains.

JK Tyre, the pioneer of introducing smart tyre technology – Treel (tyre pressure and temperature monitoring systems) to the country, has also displayed this cutting-edge innovation built exclusively for OTR tyres at the Expo. This groundbreaking technology improves efficiency in heavy-duty operations, reinforcing the company’s commitment to developing smart mobility solutions for the construction and mining industries.

At the inauguration, Anuj Kathuria, President (India), JK Tyre & Industries, says, “JK Tyre consistently pushes the boundaries of innovation in the OTR tyre segment, delivering solutions that are both robust and specifically designed to boost productivity in its sector. Our latest OTR tyres are engineered to excel in the most challenging terrains, offering unparalleled durability and efficiency for heavy-duty machinery in the mining sector. As a front-runner in the segment, we are dedicated to advancing performance, setting new standards in tyre technology, and enhancing the overall productivity in OTR industry.”

JK Tyre’s substantial research and technologically advanced manufacturing capabilities enable the company to meet the diversified needs of the mining industry with these advanced products. The VEM 63 (L5 Pattern) has an extra-deep tread for longer service life, a sidewall protector, wide lugs for stability, and a robust nylon casing for load capacity. The VEM 99D (E3 Pattern) provides greater handling with its chevron pattern, improved heat dissipation, and exceptional cut resistance.

The VEM SMOOTH L5S provides long tread life, stability, and great load endurance, making it ideal for hard mining situations. With a strong shell and a silica-based substance, the JET LIFT offers outstanding stability and durability. The MPT 117 provides exceptional mileage, increased durability, and a large load capacity for both on-road and off-road applications.

From being pioneers of manufacturing India’s largest tyre size- 40.00-57, 12 ft. in diameter, weighing approximately 3700 kg’s, to entering the Limca Book of Records for the largest off-the-road tyre — the VEM 045 measuring 12 feet in height and weighing approx. 3.4 tons, JK Tyre has been the leader in the Ultra large OTR tyre category. With a robust and comprehensive product range, JK Tyre continues to cater to industrial and mining applications’ diverse needs and requirements, delivering quality and dependability.

For more information, visit: https://www.jktyre.com/

Tata Hitachi displayed its electric EX 210LC excavator and creative solutions at BAUMA Conexpo 2024, emphasising sustainability, sophisticated technology, and next-generation machinery for India’s rapidly changing construction equipment sector.

The Minister of Road Transport and Highways, Government of India, visited the Tata Hitachi exhibit at bauma CONEXPO 2024 and unveiled their indigenous 20-tonne electric excavator idea EX 210LC Electric.

Revolutionising the industry with electric innovation

Tata Hitachi, a pioneer in India’s construction equipment business, proudly opened its pavilion at BAUMA Conexpo 2024 with an impressive display that included an indigenously created 20-ton electric excavator concept, the EX 210LC Electric. This cutting-edge electric machine meets the changing needs of infrastructure development while remaining focused on significantly lower operations and maintenance costs and the environment. It also demonstrates a strong commitment to sustainability and environmental responsibility.This unprecedented step demonstrates Tata Hitachi’s constant dedication to innovation, sustainability, and nation-building, as illustrated by the theme “Aao Kartavya Nibhaye, Chalo Desh Banaye.”

Tata Hitachi driving value with circular economy solutions

Tata Hitachi is happy to present the EX210 Value+ machine, which demonstrates our commitment to providing value-driven solutions to our clients. This machine is designed to meet the ideas of a circular economy by optimising performance and efficiency while reducing environmental impact. The EX210 Value+ provides great reliability and cost-effectiveness, backed by Tata Hitachi’s industry-leading warranty support, giving our customers peace of mind and unrivalled operating value.

A range of new CEV-5

The Tata Hitachi exhibit proudly displays a series of next-generation machines developed to meet a variety of industry needs. Highlights include:

New CEV-5 models: The 3.5-tonne TL340H Prime, the 5-tonne ZW 225, and the SHINRAI CEV-5 Prime Backhoe Loader. These machines are designed for improved performance, operator safety with features such as Roll Over Protection (ROPS) and Falling Object Protection (FOPS), higher fuel efficiency, and conformity to the most recent emission standards.

Showcasing the latest advanced prime machines

Designed to be versatile and reliable. The range consists of the ZAXIS 38U, NX 50, NX 80, EX130 Prime Tunnel, and EX350LC Prime models.

– The EX130 Prime Tunnel is designed expressly to satisfy India’s tunnelling needs, including crucial connection, hydro-irrigation, and power generating projects.

– The EX350LC Prime, a long-awaited addition to Tata Hitachi’s lineup, is intended to redefine productivity and efficiency by providing an optimum blend of power, agility, and cost-effectiveness to meet the industry’s increasing needs. A powerful 35-tonne excavator engineered to suit the needs of a wide range of industries and applications. This powerful equipment is designed for adaptability and will flourish in a variety of industries, including construction, mining, and infrastructure building.

These excavators are outfitted with innovative hydraulic systems, excellent operator comfort features, and strong engineering, allowing them to efficiently address the construction industry’s increasing difficulties.

A variety of tried-and-true models, such as the NX30, EX 215LC Prime, and ZAXIS 220LC Ultra, complement these new offerings. Together with customised attachments, these machines cement Tata Hitachi’s position as a market leader.

New attachments on display

A collection of innovative attachments designed to increase versatility and efficiency in a variety of applications. These include the Tapered Ditch Bucket, which is ideal for precise ditching operations; the Jaw Bucket, which is designed to grip and handle materials with ease; the Trencher – MT600, which is ideal for digging narrow trenches for utilities or drainage systems; and the Backfill Blade, which streamlines backfilling tasks for increased productivity. Each attachment demonstrates Tata Hitachi’s dedication to innovation and satisfying a variety of operational requirements.

Harnessing technology for a sustainable future

Visitors to the Tata Hitachi pavilion will also be able to try out cutting-edge telematics solutions like ConSite and InSite (which track and monitor machine performance and location in real time), as well as the eDost digital platform, which is an innovative, single-point solution that seamlessly integrates sales, service, and parts requirements for construction equipment customers. This complete platform improves interactions among customers, dealers, and manufacturers, increasing overall efficiency and production.

Sandeep Singh, Managing Director of Tata Hitachi, commented on the launches. “Through our customer-centric philosophy and industry expertise spanning over six decades, Tata Hitachi has built one of the largest customer-facing networks in India’s excavator segment. Our comprehensive portfolio now extends to Backhoe Loaders and Wheel Loaders, making us a trusted one-stop solution provider.”

Addressing the showcase of the EX 210LC Electric concept, he adds, “This electric excavator is a testament to our technical prowess and our commitment to sustainable solutions. By integrating innovation with ecoconscious practices, we are creating solutions that serve both the market’s needs and the environment.”

Emphasising the overarching theme of Tata Hitachi’s participation, Mr. Singh remarked, “Our presence at BAUMA Conexpo 2024 underlines our commitment to nation-building, a spirit embodied by our philosophy of ‘Aao Kartavya Nibhaye, Chalo Desh Banaye.’ This vision unites industry leaders and citizens under a shared goal of driving India’s progress through innovation, responsibility, and pride.”

For more information, visit: https://www.tatahitachi.co.in/

TIL Limited (NSE: TIL), India’s leading material handling and infrastructure equipment manufacturer, introduced the Snorkel A62JRT articulating boom lift at Bauma ConExpo India 2024, marking the company’s strategic debut into India’s aerial work platform market.

The introduction, which took place on day one of Bauma ConExpo India 2024, Asia’s biggest construction equipment expo, at the India Expo Centre in Greater Noida, demonstrates TIL’s commitment to growing its product line following its recent cooperation with Snorkel Europe Limited. The event, which has gathered over 600 exhibitors from 26 countries and thousands of industry professionals, is an excellent opportunity for TIL to demonstrate its enlarged portfolio and technological capabilities.

The Snorkel A62JRT articulating boom lift is a significant improvement in aerial work platform technology, providing a larger working envelope and zero tail swing. The machine has an outstanding working height of 20.8m (67 ft. 8 in.) and the largest platform in its class, which can accommodate two operators and tools. Its short stowed length allows for easy transport between construction sites, while the oscillating front axle maintains consistent performance on uneven terrain, making it suitable for India’s different working situations.

The A62JRT is designed to be versatile and efficient, with multi-function proportional controls that allow for accurate operation and up-and-over capabilities. The machine’s powerful 4-wheel drive system, along with its rugged build, offers dependable performance over difficult terrain. With a maximum working outreach of 11.1m and a platform capacity of 227kg, the A62JRT raises the bar in the articulating boom lift category.

Sunil Kumar Chaturvedi, Chairman and Managing Director of TIL Limited, commented on the launch, says, “The unveiling of the A62JRT at Bauma ConExpo India 2024 marks a transformative moment in TIL’s journey as we expand our comprehensive material handling solutions. This machine combines robust engineering with versatile capabilities, perfectly suited for India’s diverse and demanding work environments. Backed by our eight decades of domain expertise and extensive pan-India network, this strategic expansion will contribute INR 200 crore to our topline by FY 2028.”

Alok Tripathi, President, TIL Limited adds, “Aerial work platforms have become crucial across various industries – from construction and mining to telecommunications and maintenance. The A62JRT represents our commitment to bringing world-class aerial access solutions that enhance productivity while maintaining the highest safety standards. As India’s infrastructure continues to evolve rapidly, TIL is positioned to meet the growing demand for safe and efficient aerial work platforms across diverse applications. Our partnership with Snorkel enables us to offer these cutting-edge solutions backed by TIL’s renowned after-sales support and service network.”

Further adding, Craig Revell, Business Development Director, Middle East and India, Snorkel Europe Limited mentions, “The A62JRT showcase is particularly special as it comes within months of our partnership with TIL Limited, demonstrating the swift execution capabilities of our collaboration. TIL’s extensive network and deep market understanding, combined with Snorkel’s global expertise in aerial work platforms, creates a powerful synergy that will deliver exceptional value to customers across various sectors. We are confident that this partnership will set new benchmarks in the AWP sector, bringing global standards of safety and efficiency to India’s rapidly growing infrastructure landscape.”

The Snorkel A62JRT is intended to serve a variety of sectors, including construction, maintenance, and industrial applications. It has modern features such as Snorkel Guard™ secondary guarding system, powerful hydrostatic 4-wheel drive, and an hour meter with on-board diagnostic display. The machine also has extra features like an AC generator for power tools and specialist packages for adverse weather conditions, making it suitable to a wide range of working settings across India.

For more information, visit: https://www.tilindia.in/

Doka, a global formwork leader, has joined the Science Based Targets program, strengthening its commitment to reducing emissions, reaching Net Zero by 2040, and pushing sustainability in the building industry.

Doka, a global leader in formwork and scaffolding, has become the first company in its industry to join the Science Based Targets initiative (SBTi). This milestone underlines Doka’s commitment to reducing emissions following the most recent scientific guidelines and helping to limit global warming to 1.5°C. By aligning its ambitions with the SBTi, Doka positions itself at the forefront of the global push to decarbonise the construction industry.

The construction sector is under increasing pressure to embrace more sustainable methods, driven by rising regulatory expectations and an urgent need to reduce its significant environmental effect. The industry accounts for over 37 percent of worldwide greenhouse gas emissions, making it an important actor in the fight against climate change. Doka sees this challenge as an environmental obligation and stimulus for developing more resilient and sustainable business models that can generate long-term success in the changing construction industry.

On the way to net zero
The commitment to the SBTi is a key component of Doka’s entire “Net Zero 2040” sustainability policy. “The transition to net zero is a complex challenge that requires both ambition and resilience. By committing to the SBTi, we are demonstrating that sustainability is not just a buzzword for us – it’s serious business,” says Robert Hauser, CEO of Doka. “We believe that sustainable practices and solutions are the key to helping our customers thrive in a futureproof, competitive construction industry.”

Ambitious climate targets as a competitive advantage
Doka has set ambitious targets for decreasing its carbon footprint. The company is committed to decreasing Scope 1, 2, and 3 emissions under the SBTi absolute reduction methodology, ensuring that Doka’s climate ambitions are consistent with the Paris Agreement’s 1.5°C trajectory. By 2030, emissions from Scope 1 and Scope 2 must be reduced by at least 42 percent. Scope 3 emissions, which include all indirect emissions created outside the company’s direct operations, must be reduced by 42 percent. Robert Hauser adds, “We are constantly collaborating with our customers and suppliers to develop safer, more efficient, and climate-friendly solutions. Our commitment to SBTi solidifies our dedication to cutting greenhouse gas emissions, not just within Doka but across our entire supply chain.”

A longstanding commitment to sustainable progress
Doka’s sustainability leadership extends well beyond its current commitment to the SBTi. Doka has already taken considerable steps to cut emissions, such as boosting the usage of renewable energy throughout its global operations. Doka’s Austrian headquarters has switched to 100 percent renewable electricity, aided by the expansion of photovoltaic installations and a green energy switch. These activities are critical to attaining the company’s long-term emission reduction targets, which are presently being validated by the SBTi, but they are only the beginning.

Furthermore, Doka’s rental model contributes significantly to the circular economy, which, like decarbonisation, is a crucial component of the company’s sustainability strategy. Doka reduces material and resource consumption by repairing its formwork after each use at dedicated service centers, allowing items to remain in circulation for longer. The company is also looking at the use of recycled, low-carbon materials in its formwork systems to reduce the environmental impact of construction projects. Doka, with a strong focus on innovation and collaboration, is constantly collaborating with top industry experts and organisations to promote sustainable practices, such as the use of intelligent heated formwork on building sites, which allows for the use of CO2-reduced concrete.

Doka has built on these efforts by pioneering the computation of the Product Carbon Footprint (PCF) for their portfolio of over 7,000 items. The company was essential in starting and co-developing the first industry-wide guidelines for determining the PCF of formwork and scaffolding, which enables evidence-based purchase decisions. These initiatives assist both the environment and Doka’s clients worldwide.

For more information, visit: https://www.doka.com/in/index

The National Highways Authority’s SPV, DMEDL, will issue India’s first green bonds worth ₹1,000 crore, funding eco-friendly measures for the Delhi-Mumbai Expressway, advancing sustainability in the Roads & Highways sector.

Reiterating its commitment to promoting environmental sustainability and the development of green highways, the National Highways Authority of India’s fully owned Special Purpose Vehicle (SPV) ‘DME Development Limited’ (DMEDL) will issue green bonds to raise funds for the implementation of environmentally friendly measures on the Delhi-Mumbai Expressway project. The issue would be held under a closed bidding mechanism, with an aggregate total size of up to ₹ 1,000 crore and a base issue size of ₹ 500 crore.

There would be a green-shoe option for retaining oversubscription up to ₹ 500 crore. The first-ever green bond issue in the Roads and Highways sector is planned to be released in the second week of December 2024, with strict adherence to the Government of India’s sovereign green bonds framework, international conventions, and SEBI standards.

The revenues from the issuance of ‘Green Bonds’ will be used to fund operations such as avenue and median plantation, animal underpass construction, natural stormwater drainage, streetlights powered by renewable energy (solar), waste recycling and reuse, and rainfall gathering.

Commenting on this initiative NHAI Chairman, Shri Santosh Kumar Yadav says, “This initiative is a part of our vision to create greener National Highways and reiterates NHAI’s commitment towards environmental sustainability. The green bonds will help to encourage investment in eco-friendly projects, especially in the Roads & Highways sector and will facilitate long-term cost savings by reducing energy consumption and lowering the impact of vehicular emission on the environment.”

The issuance will help to improve DMEDL’s financial performance in terms of total borrowing costs while also diversifying the investor base by recruiting ‘Environmental, Social, and Governance’ minded investors. DMEDL has engaged Care Edge Analytics as the Third-Party Reviewer (TPR) to identify and certify DMEDL’s Green Activities.

‘DME Development Ltd.’, incorporated in August 2020, is NHAI’s wholly owned Special Purpose Vehicle (SPV) for the funding, building, and operation of the Delhi-Mumbai Greenfield Expressway and has got AAA ratings from CRISIL, CARE, and India Rating. DMEDL seeks to generate approximately Rs. 48,000 crore from banks and the financial markets through loans and bonds and has already raised approximately ₹ 42,000 crore for the Delhi-Mumbai Expressway project.

Kennametal India will present novel drilling, mining, road rehabilitation, and wear protection solutions at bauma CONEXPO 2024, with an emphasis on increasing productivity and performance to meet India’s growing infrastructure needs.

Kennametal India Limited will exhibit a comprehensive range of innovative foundation drilling, road rehabilitation, surface mining, trenching, and wear protection solutions at bauma CONEXPO 2024, one of the region’s leading trade fairs for the construction machinery, building material machine and mining machine industries, which will take place from December 11 to 14 at the India Expo Centre in Greater Noida.

MT Swamy, Regional Leader – APAC, Infrastructure Business, Kennametal India Limited says, “In line with rising infrastructure development in the country, our customers demand higher productivity and performance from their equipment. Kennametal’s offerings in road rehabilitation, mining and trenching are developed to perform in the toughest conditions while delivering optimum efficiency. We look forward to partnering with customers on their growth journeys and transforming how everyday life is built.” 

Kennametal’s Road King™ tool line is ideal for road rehabilitation due to its exceptional milling machine performance. Visitors will be able to see the RK31, RK32, RK43, and RK54 models, which feature new design improvements such as improved body, washer, and retainer design for optimal carbide tip usage, better rotation, and reduced axial play, all of which improve holder protection and retention in the current generation of tool holders. Road King’s design components extend tool life while making tooth changes simple and efficient for operators.

Kennametal will showcase its premium 38/30mm shank series conical tools and concomitant holders for hydraulic rigs and diaphragm wall cutters, as well as the KF Series quick change flat cutters, weld on teeth, and flat teeth with TC buttons, which are known for increasing productivity and overall performance. Kennametal will also demonstrate its 25mm-shank conical tool portfolio and holders, as well as a ‘core barrel ring’ built by in-house experts based on customer specifications.

Our foundation drilling conical tools with extra-tough grade KHE16, which can penetrate even the toughest rocks, will also be on show. In tests comparing it to our standard construction grade, this innovative pick features a tapered tungsten carbide tip that wears evenly with the pick’s steel body; provides increased chipping and fracture resistance as well as improved thermal properties; maintains cutting efficiency over a longer period; reduces downtime required to inspect tools and replace damaged picks; and saves money by extending the life of the machine’s holders and drilling tools.

Finally, in the surface mining solutions category, Kennametal will showcase its conical tools with the industry’s first taper tip for surface miners, which deliver new levels of performance and productivity, as well as KenCastTM wear protection solutions, which extend wear part life by up to 6X, ultimately benefiting customers by avoiding costly repairs and downtime.

For more information, visit: https://www.kennametal.com/in/en/home.html

DPIIT collaborates with Moglix to develop a 12-month Manufacturing Incubation Program, providing coaching, resources, and finance to 25 growth-stage businesses, thereby strengthening India’s innovation-driven manufacturing and aligning with Atmanirbhar Bharat.

The Department for Promotion of Industry and Internal Trade (DPIIT) has signed a Memorandum of Understanding (MoU) with Moglix, Asia’s top B2B e-commerce platform, to establish a manufacturing incubation program. This alliance represents a critical milestone in India’s manufacturing journey, bolstering the vision of a Viksit Bharat. The initiative’s goal is to provide growth-stage entrepreneurs with tools, resources, and chances to accelerate their success and stimulate innovation in the manufacturing sector.

The program will help over 25 growth-stage entrepreneurs in industries such as chemicals, automotive, infrastructure, and green energy. These entrepreneurs will take part in a 12-month program that includes access to Moglix’s large mentor network, supply chain infrastructure, and financial help through Credlix, the company’s NBFC subsidiary. DPIIT will expand the program’s reach by leveraging the Startup India ecosystem to facilitate adoption, resource sharing, and nationwide exposure.

Sanjiv Singh, Joint Secretary of DPIIT, remarks, “Startups are catalysts for India’s economic and technological progress. This MoU with Moglix underscores our commitment to fostering innovation, nurturing entrepreneurship, and building a resilient manufacturing ecosystem aligned with India’s vision of self-reliance.”

Rahul Garg, Founder and CEO of Moglix, adds, “This collaboration is a transformative step for India’s manufacturing sector. By combining Moglix’s technological expertise with DPIIT’s strategic guidance, we aim to build a sustainable, innovation-driven manufacturing economy that empowers entrepreneurs and aligns with India’s vision of becoming a global manufacturing hub.”

Aligned with Atmanirbhar Bharat’s goal, this program will empower startups with collaborations, funding possibilities, and resources to produce globally competitive goods. It also intends to boost India’s manufacturing contribution to GDP and assist entrepreneurs in entering foreign markets.

This agreement demonstrates Moglix’s dedication to enhancing supply chains while solving the problems that growth-stage manufacturing businesses confront. It is consistent with India’s national aims of increasing the manufacturing sector’s GDP contribution and establishing the country as a worldwide industrial leader.

As India strives for economic growth and infrastructure development, the construction equipment sector prioritises innovation, sustainability, and global competitiveness to provide safer, more efficient, cost-effective solutions for nation-building.

How do your innovations tackle challenges in large-scale infrastructure projects, boosting speed and cost-effectiveness?
India is on track to become the world’s third-largest economy by 2030, with a 5.1 percent proportion of global GDP up from 3.5 percent today. This will rise at a CAGR of almost 9 percent during this time. This expansion will be part of our goal of achieving a Viksit Bharat by 2047, and infrastructure development will be the cornerstone, bringing significant opportunities for the Construction Equipment sector.

This opportunity comes with its own set of challenges and responsibilities. We understand that our products must deliver high-duty cycles, productivity and economy, safety for users and people in the vicinity, durability of equipment, and a cleaner environment. All these aspects are at the core of our design and manufacturing goals, and we are confident that with each new development, we can deliver superior products that meet each of these customer requirements.    

Our equipment line is frequently growing to meet the changing needs of the construction industry.  Load safety is linked to telematics, ensuring it is well-monitored at major infrastructure sites. IoT is also assisting us in creating smarter machines that are connected to customers, hence increasing connectivity and efficiency. This is why we are our customers’ preferred partner for nation-building.

How is your company reducing energy use and emissions and incorporating green technology in its equipment?  
Sustainability is vital to human life, and we are focused on it from the start, from designing equipment to using less fuel per unit of work done. The materials we and our suppliers utilise adhere to all guidelines and best practices. We implement energy-efficient technology in our equipment to reduce environmental effects while improving operating safety. For example, compliance with CEV stage V is a major step towards lowering carbon footprint. Our new products are more fuel efficient than previous models because of innovative solutions supplied in our hydraulic and engine systems, reducing energy demand. Our manufacturing plant is energy- and water-efficient, as we generate solar electricity and harvest water.

What strategies help your company stand out globally and tackle challenges like pricing, tariffs, logistics, and local regulations in export markets?
Our unwavering commitment to understanding the demands of worldwide customers and our improved goods with the most up-to-date emission and safety standards are expanding global acceptance of our products. The gap between items from established and emerging markets is gradually closing, and new products are becoming more acceptable due to India’s low-cost basis. For example, our newly built export digger loader, which includes features such as an extended dipper, rock crusher, multiple bucket options, AC/HVAC and compatibility for extreme subzero climates, is significantly improving our position in worldwide markets. Our distribution is expanding, and our firm spans more than 20 nations.

How are you optimising manufacturing and supply chain processes to reduce costs while maintaining quality and delivery timelines?
Through the introduction of the Kubota Production System (KPS), our plant has rapidly adopted efficient operations. This also boosted capacity to meet future demand and offer high-quality results while minimising waste.

Our supply chain has undergone a comprehensive procurement review exercise and supplier quality upgrades to ensure process and delivery uniformity. A Kaizen Community, which includes professionals from Kubota Japan, wworkson theme-based projects to reduce costs, increase production, and improve operational efficiency at our suppliers.

Capacity enhancement for essential suppliers is also underway, and investments are being made to match the industry’s predicted future levels.

How are you upskilling to ensure quality component production?  
The MSME sector is important to the construction equipment supply chain. We are collaborating closely with these industries to upskill MSMEs so that they can take the next step in manufacturing high-quality components.

We provide technical help to MSMEs by establishing our standards/processes and encouraging the implementation of international quality standards such as ISO 9001 and TS16949. This can help MSMEs build a reputation for quality and dependability, increasing their appeal to OEMs and other consumers. This can help them implement best practices, optimise manufacturing processes, and enhance product quality.

Recommending that they participate in or engage with government agencies, industry associations, and so on through various ICEMA/CII activities. These programs concentrate on quality control, lean production, and applying innovative technologies.

This flagship program is driving the “Make in India” movement, seeks to boost Indian manufacturing and encourage MSMEs to participate in the global supply chain.

What support is needed to attract multinational investment in high-quality component manufacturing?  
The government’s ongoing focus on the Construction Equipment industry and its faster reaction to industry challenges through ICEMA has produced an environment where customers benefit from innovative products and solutions. The government’s objective of energy self-sufficiency and climate change is pushing the industry to create fuel-efficient, carbon-neutral products. While manufacturers must invest in these technologies, their efforts must be bolstered by targeted PLI or other incentives to accelerate investment. Adoption of carbon-neutral technology will also require external environmental backing, which will necessitate measures from both the government and the industry.

How can industry-government partnerships improve operations and foster innovation?  
Industry and government have collaborated in various ways, and we have witnessed the evolution of the entire industry. However, there are issues that we must recognise and solve, as they may become a priority given the rate at which we are moving in infrastructure development.

One such area to focus on would be the implementation of common standards across all types of equipment used in terms of emission, safety, registration rules, and so on, as well as a 10-year roadmap that will guide manufacturers in planning capacity and capex requirements.

The infrastructure industry, including manufacturers, faces a growing challenge in skilled workforce availability. While various government and private agencies are making credible efforts, these efforts must be coordinated by design and outcome to meet specific standards.

How does your participation at Bauma India 2024 reflect the ‘Innovation for Nation Building’ theme?
Our participation in Bauma Conexpo India 2024 is aligned with the theme ‘Innovation for Nation Building,’ our key priorities remain safety, productivity, and efficiency. We’re offering improvements focusing on energy saving, operator safety, automation, and real-time monitoring. These achievements demonstrate our commitment to ensuring India’s infrastructure growth is safe and sustainable. All of our new products are CEV V compliant and CEV II Safety legislated, with different unique features to meet the varying needs of our customers, whether for captive or rental applications. Our product range accounts for 55 percent of the CE industry by volume, and we are always focused on our role in leading innovations and solutions for our clients.

For more information, visit: https://www.escortskubota.com/

At bauma CONEXPO INDIA 2024, Caterpillar is set to showcase its latest innovations. Amit Bansal, Director of Sales & Marketing, outlines how the company is leading the way with advanced technology, autonomous machinery, and sustainable solutions to drive India’s infrastructure forward.

What latest innovations will you be showcasing at bauma CONEXPO INDIA 2024?

India is poised for growth, and this era is the golden era for Indian infrastructure, with so many projects being planned and implemented by the government. We are fully ready to support our customers with our latest technologically advanced machines and solutions and play an important role in building a new India.

At Bauma CONEXPO this year, our primary objective is to showcase Caterpillar’s extensive product solutions, featuring a wide range of Cat and other Caterpillar brand equipment. We aim to highlight our latest offerings, aftermarket services, and financial solutions designed to support our customers. Additionally, we will focus on technology and solutions that enhance productivity, efficiency, safety, and profitability for customers in the Indian construction equipment industry.

Digital transformation, including AI, IoT, telematics, and automation, is a driving force in the industry. How are these technologies integrated into your products?
Advanced technologies create a game-changing customer experience, improving profitability, efficiency, safety, and sustainability. We are committed to understanding customers’ needs and delivering pioneering products, with a focus on digital-enabled solutions and the aftermarket.

When it comes to autonomous technology, Caterpillar is leading the way. We currently have the largest autonomous truck fleet in the world, with over 580 machines in operation, and that number continues to grow each year.

In alternative fuels, we are helping customers reduce lifecycle greenhouse gas (GHG) emissions by offering equipment that can operate on lower-carbon intensity fuels like biodiesel, renewable diesel, and biogas. While tailpipe emissions remain similar to traditional fuels, the overall lifecycle GHG emissions are significantly reduced. For instance, all Caterpillar diesel engines can run on 100% Hydrotreated Vegetable Oil (HVO).

Connectivity is another area in which Caterpillar has been a pioneer for over 20 years. We have connected more than 1.5 million assets through telematics, enabling us to generate valuable machine insights. This data allows customers to operate their fleets more efficiently, optimising productivity while conserving essential resources like fuel.

We are also focused on electrification and committed to delivering powerful electrified products and solutions. Our initial battery-powered equipment gave us valuable experience, and with more battery-powered machines and chargers under development, we are helping our customers achieve their climate-related objectives. Our electric drivetrains and hybrid powertrains, using electric drive transmissions, are designed to improve energy efficiency and productivity.

India’s equipment market is growing rapidly, but this brings challenges in building a robust component supplier and service provider ecosystem. How are you addressing these challenges?
India is an important global manufacturing hub, and we recognise this, having invested significantly in our local operations. We have an intricate network with hundreds of suppliers, serving not just our Indian customers but also catering to global demands. Along with our subsidiary brands, we envision a more interconnected, efficient, and sustainable India.

Regarding services, our long-standing Cat dealers, Gainwell Commosales India Pvt Ltd and Gmmco Ltd, are strategically located across the country to serve and support our customers efficiently. They are always ready to respond quickly to any needs. We offer tailored plans throughout the product lifecycle to enhance the ownership experience for our Cat customers, ensuring they get the most out of their equipment.

Our dealers provide 24/7 support through a dedicated network of almost 4,000 people, all backed by Caterpillar experts. This extensive service network is a key advantage, helping our customers receive immediate assistance whenever required.

Cat Financial offers various financing and leasing options and extended protection packages to support our customers further. Whether customers are looking to invest in new or used Cat machines or need funding for repairs and rebuilds, Cat Financial helps them make informed decisions that best suit their business needs, regardless of size.

Maximising machine performance is crucial, and that’s where our Customer Value Agreements (CVAs) come into play. These agreements offer hassle-free service at any point in the machine’s lifecycle, ensuring maximum performance and utilisation. With CVAs, customers receive support from dealer technicians, genuine Cat parts for scheduled maintenance, and fluid health management to identify potential issues before they lead to downtime. It’s an all-in-one plan designed to maintain machine health and ensure longevity, making equipment ownership easier.

Our Cat Rebuild and Cat Reman options are sustainable and cost efficiency solutions. Cat equipment is designed to be rebuilt, offering the ability to restore used machines to like-new performance at a fraction of the cost of new equipment. Our certified rebuild options breathe new life into machines, extending their useful life while reducing the need for new resources. This supports customer demand and contributes to a circular economy, aligning with global sustainability goals.

We have also embraced digital solutions to facilitate business. Our eCommerce platform, www.Parts.Cat.Com, and dealer-specific mobile applications simplify Cat equipment’s ownership, operation, and maintenance. Customers can access everything they need to manage their machinery efficiently at the click of a button.

Can you share your approach to sustainability throughout your products’ lifecycle, including any innovations in materials, recycling, or circular economy initiatives?
Caterpillar contributes to a reduced-carbon future by investing in new products, technologies, and solutions to help customers meet their climate-related objectives. Our portfolio includes advanced technology solutions to support our customers’ needs in their sustainability journey.

Over the past 20 years, we have invested over $30 billion in R&D to deliver best-in-class innovation, including autonomy, alternative fuels, connectivity and digital and electrification (AACE) technologies.

We integrate the energy technologies developed by our Energy & Transportation (E&T) segment into machines manufactured by our Resource Industries (RI) and Construction Industries (CI) segments, providing an advantage to our customers as we help them achieve their objectives. Our construction equipment helps build the infrastructure for the energy transition. Our mining equipment supports the increased demand for critical materials, such as copper, lithium, nickel, and cobalt, required for electric vehicles, battery storage, wind and solar power, and grid modernisation and stability. We offer machines and engines capable of operating on alternative fuels such as hydrogen, biogas, hydrotreated vegetable oil (HVO) and biodiesel while continuing to develop technologies for the future.

One of our leading innovations is in autonomous technology. Caterpillar has one of the largest autonomous truck fleets in the world, with more trucks being launched each year. This technology revolutionises the industry, improving safety, efficiency, and productivity.

We are helping customers reduce lifecycle greenhouse gas (GHG) emissions by offering products that run on lower-carbon intensity fuels like biodiesel, renewable diesel, and biogas. While tailpipe emissions are similar to traditional fuels, the overall lifecycle GHG emissions are reduced significantly. For instance, all Caterpillar diesel engines can run on 100% Hydrotreated Vegetable Oil (HVO).

For more than twenty years, Caterpillar has also been a leader in connectivity. We connected over 1.5 million assets using telematics, generating valuable data insights. This helps our customers operate their fleets more efficiently, optimising productivity and conserving critical resources like fuel.

Electrification is another key area where Caterpillar is making significant strides. We’ve already introduced battery-powered equipment and continue developing more battery-powered machines and charging solutions. These advancements will support our customers’ climate-related goals by improving energy efficiency and productivity through electric drivetrains and hybrid powertrains.

In terms of sustainability, our Cat Reman program plays a crucial role. Caterpillar has been remanufacturing for 50 of its nearly 100 years in business, and today, remanufacturing is central to our strategy for building a more sustainable world. Through the Cat Reman process, used components are returned, cleaned, inspected, salvaged, and remanufactured to meet original factory specifications. This ensures like-new performance with the added benefit of relevant engineering updates. Using state-of-the-art salvage techniques and strict quality controls, Cat Reman offers affordable, high-performance products that support the circular economy while carrying a same-as-new warranty. This way, we give materials a new life and help our customers achieve their sustainability goals.

With India’s changing regulatory framework in construction, infrastructure, and mining sectors, how is your company adapting to ensure compliance while innovating?
Infrastructure is key to India’s economic growth, and our mission is more than just being a machinery supplier; we aim to be a key partner in India’s infrastructural expansion. As growth in mining, transportation, captive power generation, and infrastructure construction accelerates, the demand for efficient, state-of-the-art machinery escalates. We are committed to addressing this demand with innovative solutions, and from every road to every skyscraper, you will find a touch of Caterpillar.

In recent years, our dedicated focus in India has centred around elevating R&D investments, aligning with evolving regulatory benchmarks. This includes the transition from CEV 3 to CEV 4 in 2021 and the impending leap to CEV 5 emission standards, as well as our steadfast commitment to compliance and progress.

For more information, visit: https://www.caterpillar.com/

A live demonstration of the BF90.3 Crusher Bucket with the MB-S18 Screening Bucket demonstrates efficiency and sustainability in construction.

MB Crusher, a global pioneer in crushing and screening solutions, will take part in BAUMA CONEXPO INDIA 2024 at the India Expo Centre in Greater Noida, Delhi NCR. From December 11 to 14, 2024, MB Crusher will provide a live demonstration of two of its flagship products, the BF90.3 crusher bucket and the MB-S18 screening bucket, at stall O.F10. This event will highlight MB Crusher’s dedication to increasing productivity, decreasing waste, and encouraging sustainable practices in building and demolition.

They are excited to be a part of BAUMA CONEXPO INDIA 2024. With India’s rapidly increasing construction sector, this event provides a perfect chance to showcase the capabilities of our BF90.3 and MB-S18 machines. Their live demonstration will allow visitors to observe firsthand how MB Crusher’s solutions may help businesses save money and improve project efficiency.

Bringing industry-leading solutions to India’s growing construction market
The BF90.3 crusher bucket is one of MB Crusher’s most popular models, designed to crush a variety of materials such as concrete, granite, stone, and demolition debris. This equipment allows businesses to recycle waste on-site, considerably lowering transportation and disposal costs. The BF90.3 is well-known for its durability, making it ideal for demolition, road building, and mining operations that prioritise sustainability and cost savings.

The MB-S18 screening bucket is versatile, allowing you to sort and separate items like soil, gravel, and rubble. This methodology improves productivity in a variety of areas, including landscaping and garbage recycling, allowing project managers to maximise efficiency and reduce operational costs.

Demonstrating innovation and efficiency at BAUMA CONEXPO INDIA 2024
MB Crusher’s live demo at BAUMA CONEXPO INDIA 2024 will provide delegates with an immersive experience of the BF90.3 and MB-S18, demonstrating their cutting-edge features and operating advantages. The expo is expected to attract hundreds of industry professionals looking for creative solutions in construction and mining, and MB Crusher is ready to demonstrate how its technology can improve jobsite operations.

In addition to the demonstration, MB Crusher experts will be accessible throughout the event to discuss various projects. Attendees will have the opportunity to hear about the environmental benefits of on-site crushing and screening, which reduces waste while producing sustainable, reusable aggregate.

Key benefits of MB Crusher’s machinery:

• Cost savings: By processing materials on-site, you can reduce your transportation and disposal expenses.
• Enhanced Efficiency: Increase production with quick, on-demand crushing and screening.
• Environmentally Friendly Operations: Encourage sustainable building by converting trash into useable materials.

Join MB Crusher at BAUMA CONEXPO INDIA 2024, Stall O.F10.

MB Crusher invites all industry professionals, project managers, and enthusiasts to visit its booth O.F10 from December 11 to 14, 2024, to see the future of crushing and screening technologies. Don’t pass up this opportunity to understand how MB Crusher’s equipment may help you achieve improved efficiency, profitability, and sustainability in your projects.

To learn more about MB Crusher’s involvement in BAUMA CONEXPO INDIA 2024 or to organise a meeting with our team, please contact:

MB Crusher India Private Limited
Email: info@mbcrusher.com
Phone: +91 22 4970 6759
Website: http://www.mbcrusher.com

BharatBenz introduces AMT technology, proven globally in Daimler Trucks, to its heavy-duty vehicles, enhancing productivity and fatigue-free driving. A bulk order of 80 units for the mining segment highlights its demand.

Daimler India Commercial Vehicles (DICV), a wholly-owned subsidiary of Daimler Truck AG (“Daimler Truck”), announces the market launch of the BharatBenz heavy-duty truck (HDT) range equipped with the globally proven 12-speed Automated Manual Transmission (AMT) by receiving the first order of 80 3532CM mining tippers from a single customer. BharatBenz, known for its extremely capable construction and mining heavy-duty range, expanded its product offering by introducing ‘Torqshift’.

The 12-speed Automated Manual Transmission (AMT), known as ‘Torqshift’ for the BharatBenz range, has been used in hundreds of thousands of Mercedes-Benz trucks throughout the world. The gearbox, known for its ease of use, will be available in the latest BharatBenz models, including the 4032T, 5532TS, 5532T, 2832CM, and the flagship 3532CM.

Sreeram Venkateswaran, President and Chief Business Officer comments, “Heavy-duty Construction and Mining (CM) trucks are one of our strengths and we have considerable presence in this space. With the new 12-speed AMT in our CM portfolio, the customers will see a significant benefit in productivity improvement in their operations and notable savings as the overall fleet efficiency will go up. The deliveries for the 3532CM BharatBenz Torqshift trucks have started and vehicles are already being deployed in operations. We will offer AMT in Tractor Trailers (TT) as well, which will not only enhance the productivity of the vehicles, but play a critical role in improving road safety as well. This is a segment we foresee growing steadily and with road infrastructure rapidly shaping up, BharatBenz Torqshift range  will add a lot of value to our long-haul logistics customers. Our AMT technology, adapted from Mercedes-Benz trucks, delivers consistently on the total cost of ownership equation. It is ideally engineered to suit Indian conditions to offer incredible value through our Mining Tippers, Surface Tippers and Tractor Trailers.”

The BharatBenz Torqshift series provides greater driving comfort with smooth, jerk-free gear shifting and much faster shift times, improving the vehicle’s drivability. The integration of the shift lever into the steering column not only enhances interior ergonomics, but it also helps to isolate noise and heat, resulting in a more comfortable drive.

Pradeep Kumar Thimmaiyan, President and Chief Technology Officer, Daimler India Commercial Vehicles says, “The 12-speed AMT is a big triumph for us at India Product Engineering as we achieved our goal to introduce this transmission in our BharatBenz portfolio after meticulous planning and adaptive engineering, ensuring minimal cost of development. A global technology like the Mercedes-Benz AMT, seamlessly integrated in our BharatBenz Torqshift range of trucks, keeps in mind our customers’ needs in the market. This technology is designed to reduce driving stress and to ensure a faster turnaround with significantly higher fuel efficiency. Torqshift is engineered to minimize maintenance, significantly improving the total cost of ownership for our customers. This aligns perfectly with our intent to deliver not only well-engineered and safe products, but also ones that add tremendous value to our customers’ businesses.”

Engineered to accommodate heavy-duty requirements in the Indian construction and mining segments and long-haul, the Torqshift range has a wider selection of gear ratios and higher input torque capacity, making the BharatBenz trucks ideally suited for handling gross combination weights (GCW) from 28 to 55 tonnes. This strong performance is complimented by a revolutionary design that removes the need for synchromesh components, increasing reliability and eliminating the need for frequent overhauls. Its compact and lightweight aluminium enclosure provides excellent installation and power-to-weight ratio. The Torqshift’s fuel-efficient design is optimised for specific operational situations, resulting in a lower total cost of ownership. Safety is also a significant aspect, with software-controlled powertrain protection technologies that limit the possibility of driveline component damage in harsh operating situations. Furthermore, the best-in-class shifting system allows for extremely smooth gear changes, supporting optimal driving comfort and safety throughout different driving modes, including auto, manual, power, and eco.

For more information, visit: https://www.bharatbenz.com/

BEML Ltd and MDL have collaborated to develop refined marine technologies, combining engineering and shipbuilding experience to increase India’s self-reliance in defence, in line with the “Aatmanirbhar Bharat” goal.

BEML Ltd and Mazagon Dock Shipbuilders Ltd (MDL) have signed a strategic Memorandum of Understanding (MoU) to collaborate on research and development of cutting-edge marine technologies. The signing ceremony occurred at BEML’s Delhi office and was attended by the company’s CMD, MDL’s Director (Shipbuilding), and senior officials from both organisations.

MDL is India’s only shipyard with a proven track record of manufacturing frigates, destroyers, and submarines. MDL has been participating in the indigenisation of its platform and is actively seeking partners to attain its goal of creating platforms entirely in India.

BEML Ltd has created robust research capabilities in various sectors, including platform designs for heavy defence utility vehicles, missile systems, metro and rail components, mining equipment, and defence system modernisation. As part of its strategy to broaden its expertise in the field, BEML intends to use its cooperation with MDL to develop cutting-edge solutions for future marine applications.

This collaboration demonstrates BEML’s dedication to improving its research skills and driving innovation in the defence and maritime sectors. The cooperation aims to capitalise on new opportunities in the maritime sector and contribute to India’s vision of “Aatmanirbhar Bharat” and technical self-reliance in crucial military technologies by combining its established engineering competence with MDL’s extensive understanding of shipbuilding.

Welcoming the partnership, Shri Shantanu Roy, CMD of BEML Ltd, states, “We are delighted to join hands with MDL to advance the nation’s maritime sector through enhanced research and the development of indigenous technologies. This collaboration underscores our commitment to reducing dependency on imports for the defence forces while strengthening our manufacturing capabilities and contributing to India’s self-reliance in the defence and maritime domain.”

Shri Sanjeev Singhal, CMD (MDL) states,“The MoU between MDL and BEML is an important step in the right direction. This collaboration is a testament to the shared vision of both organisations to drive innovation and technological advancement in Marine applications. This partnership is not just a milestone but a small yet decisive move towards the realisation of self-reliance in Defence production under the “Aatmanirbhar Bharat” initiative. I am confident that this partnership shall pave the way for meaningful indigenisation in the Defence sector and reinforce our commitment to the nation’s security and progress.”

BEML will contribute its substantial knowledge to this MoU by providing technical guidance for the design and manufacture of important marine-specific equipment. The company will also concentrate on creating and optimising manufacturing processes to meet the specialised needs of the maritime industry.

MDL will lead its indigenisation initiatives in conjunction with BEML, using BEML’s established track record of localising production for defence, rail, and mining equipment. This collaboration is a crucial step towards increasing self-sufficiency in critical marine technology while decreasing dependency on imports.

To facilitate this collaboration, MDL will provide BEML’s research team with dedicated facilities for the development, testing, and validation of novel technologies and systems. Together, the two organisations hope to stimulate innovation and produce cutting-edge solutions that line with India’s vision of Atmanirbhar Bharat (self-sufficient India) and boost the country’s maritime capabilities.

For more information, visit: https://www.bemlindia.in/

MYCRANE, the first global platform for online crane leasing, has expanded its offering by launching a new Marketplace to ease the international sale and purchase of lifting equipment.

The Marketplace, which was officially launched at bauma China, builds on the strengths of the MYCRANE crane rental platform, which is already well-established in highly active buying markets such as India and the Middle East, with over 1,500 registered crane rental companies offering more than 12,000 cranes.

MYCRANE users and other interested parties worldwide can now buy and sell used and new lifting equipment on the MYCRANE Marketplace. This promotes a movement from low-volume and pricey trades and towards numerous, cost-effective sales transactions. There are no subscription costs; only competitive fees are due after a sale.

The MYCRANE Marketplace sells lifting equipment such as mobile, crawler, tower and specialist cranes, as well as aerial work platforms and other equipment.

“Just as we’ve made crane rental easy and accessible for all, we now want to democratise the equipment sales process, by supporting fast, global trading and providing access to a wide range of keenly-priced equipment,” says Andrei Geikalo, MYCRANE founder and CEO.

“The MYCRANE Marketplace is particularly valuable to individuals and small and medium-sized enterprises (SMEs), who will be empowered by the ability to source the right equipment at the right price – wherever they are, internationally.

“The goal is to streamline the buying process, increase transparency and choice, and create a robust trading platform for the benefit of the entire industry.”

The MYCRANE Marketplace, which can be reached at market.my-crane.com, provides verified crane documentation, choices to filter lifting equipment by age and condition, and the ability to receive inspection results.

Finally, MYCRANE may provide logistics and transportation services, from the sales process to final delivery at the customer’s project site anywhere in the world, as well as insurance and leasing (financing) to support the purchase.

For more information, visit: https://my-crane.com/

BEML Limited secures a ₹ 246.78 crore order from Central Coalfields Limited for 48 BH60M Rear Dump Trucks, showcasing its dedication to creative, reliable, and high-performance solutions in mining operations.

BEML Limited, a premier Public Sector Undertaking under the Ministry of Defence, Government of India, has bagged a significant order worth ₹246.78 crore from Central Coalfields Limited. The deal includes the delivery of 48 cutting-edge BH60M Rear Dump Trucks, as well as parts and consumables for 1+4 years and full after-sales service support.

The BH60M Rear Dump Truck is a high-performance vehicle equipped with a Cummins engine providing 480 kW (644 FHP) at 2000 rpm with a sophisticated Allison gearbox. With a payload capacity of 54,500 kg, this truck is designed to withstand the harsh conditions of mining operations. Its ergonomically built cabin provides operators with improved comfort and control, while Orbitrol full-time power steering and a shortened turning radius provide exceptional manoeuvrability.

The BH60M Rear Dump Truck, which is primarily constructed at BEML’s Mysuru plant, is outfitted with cutting-edge innovations that improve safety, efficiency, and operator comfort. These include a 360-degree back camera for increased visibility and safety, an Automatic Fire Suppression System for emergency preparedness, and an Auto Lube System for easy maintenance. The air-conditioned cabin creates a comfortable working environment, while the Driver Fatigue Monitor System and Productivity & Health Monitoring System improve operational efficiency and equipment health, making it a cutting-edge solution for current mining operations.

These attributes make the BH60M an excellent choice for efficient and safe overburden transportation in mining operations. The truck meets ISO standards and the most recent safety regulations outlined in DGMS circulars dated October 2018 and February 2020. Once the equipment passes the final inspection, deliveries will begin as soon as possible, while adhering to the highest quality and timing requirements.

Commenting on the development, Shri Shantanu Roy, Chairman and Managing Director of BEML Ltd, says, “This order is a testament to our enduring partnership with Central Coalfields Limited and highlights BEML’s unwavering commitment to delivering innovative, reliable, and high-performance mining solutions. We take immense pride in being a trusted partner to the mining sector, providing cutting-edge equipment that meets the evolving demands of the industry. This milestone further strengthens our resolve to contribute to India’s growth by supporting critical sectors like mining with sustainable and advanced technologies, aligning with the nation’s vision of self-reliance and global leadership in industrial innovation.”

With this order, BEML cements its position as a reliable partner in the mining and infrastructure industries, underlining its commitment to fostering innovation, quality, and nation-building.

For more information, visit: https://www.bemlindia.in/

CLOOS’s customised single-source welding technology solution has been redefining the industry for a decade. Sumon Mitra, COO of Cloos India Welding Technology, affirms that CLOOS is at the forefront of innovation with its comprehensive solutions.

Cloos successfully installed a robotic welding and cutting solution for Larsen & Toubro’s crusher rotor. Cutting technologies play an essential part in modern manufacturing. As with welding, the need for it is steadily expanding. Cutting systems must become faster and more accurate. The machining time for a component will be reduced, while the material will be used efficiently and with optimal production quality. At the same time, usability, production dependability, and energy efficiency are critical. Innovative cutting technologies are in high demand to meet rising efficiency and quality standards. When choosing a cutting system, it is critical to ensure it is precisely suited to the task at hand and consider future projects.

CLOOS provided Larsen & Toubro Robotic with a cutting solution that included an automatic tool changer, addressing the issue of manual cutting quality and time. Oxy-fuel flame cutting was used to cut a star plate with a thickness ranging from 80 to 120 mm. On average, adopting robot technology for cutting reduces manufacturing costs by 25 to 30 percent while significantly improving quality. Cloos provides the best machining technology for any welding and cutting application.

CLOOS welding solution
Larsen & Toubro rely on CLOOS as a single source provider for welding the crusher rotor, which entirely transforms their three-stage welding process. They also benefit from CLOOS Tandem Weld technology, which provides maximal deposition with less heat input and an automatic tool changer for critical welding seams using a single torch.

Transformer tank welding at Crompton Greaves
CLOOS successfully implemented a robot welding solution for transformer welding at Crompton Greaves. Cloos has long provided robotic welding solutions to the transformer industry. Crompton Greaves relies on Carl Cloos Schweisstechnik GmbH for transformer tank welding competence. The new welding system is about 22 meters long and consists of two stations and a Cloos 7-axis robot (QIROX QRC-410-E). It enables flexible processing of various components, improving the efficiency and quality of hall manufacturing.

If you wish to modify your current Transformer tank subassembly and full assembly welding process, count on CLOOS’s superior welding technology and tailored Robotic welding solution, backed by their 105 years of experience!

Speed Weld
CLOOS stable all-round Innovative welding process Speed Weld completely changed welding quality in the many sectors’ low- or high-capacity range. Speed welding is employed in every aspect of metal machining. The voltage-controlled MIG/MAG pulsed arc method allows for extremely high arc pressure even under extreme conditions. The intense arc in Speed Weld allows you to achieve high welding speeds. It provides exceptional weld quality due to the deep penetration. Users can avoid significant reworks because spatters and undercuts are low.

Benefits:

• High welding speeds due to the powerful arc

• Excellent welding quality because of a deep penetration

• Reduced rework thanks to the pulsed arc technology with regulated drop separation.

The benefit of CLOOS Arc Seam Tracking
The sensor precisely measures the torch’s position relative to the specified path during welding. This allows for automated adjustment in the event of any discrepancies, resulting in constant, high-quality welding. Because measuring and welding occur simultaneously with the arc sensor, time loss is minimal. At the same time, workpiece distortion, such as from thermal expansion, is directly adjusted for. The CLOOS arc sensor, therefore, combines productivity with high quality.

The first robotic welding system in the Indian shipping industry
GRSE trusted CLOOS and installed the first robotic welding system in the Indian shipping industry. CLOOS’ offline Roboplan software solves the problem of non-repetitive ship panel welding. Using the TEACH procedure takes less time than developing a new program in the robot system. As a result, system utilisation increases, the manufacturing process is streamlined, and welding production becomes more adaptable.

Cloos successfully welded Radiators, PF condenser Charge Air coler, and Barplate radiators by Cloos innovative welding process Cold weld.

CLOOS This achieve excellent results when welding challenging materials using the directionally stable MIG/MAG AC pulsed arc. Cold Weld combines a pulsed arc with AC technology. Due to the adjustable AC part you can individually control the heat input into the component. Cold Weld enables higher welding speeds by increasing the deposition rate while maintaining an optimal heat input, which positively impacts the component and material characteristics. The reduced heat input preserves the original material properties, minimising distortion and the need for extensive rework. Additionally, Cold Weld can compensate for material tolerances thanks to its excellent gap-bridging ability.

Contact:
Cloos India Welding Technology Private Limited
Ground & 1st Floor,Plot No. 114/1/3,
General Block, Midc Bhosari, Pune,
Maharashtra 411026 India
Website:- http://www.cloos.de
Email :- contact@cloos.in,
Mobile:-7003545907 / 9168383939

Everest Industries’ extension of Pragati Infra’s Palwal facility exemplifies sustainable industrial design by combining energy efficiency, natural lighting, and adaptable spaces to accommodate changing production requirements and enable long-term growth.

Pragati Infra, a renowned industrial manufacturing company, has tasked Everest Industries with expanding its Palwal, Haryana facilities to increase production capacity. The project included the construction of three unique buildings, each designed to fulfil the company’s evolving operational demands. This case study will examine the facility’s architectural, structural, and sustainable elements. We will focus on the novel engineering solutions, tonnage, and area specifications that make this industrial complex unique in modern architecture.

Overview of the project
The Pragati Infra Palwal extension project comprises three buildings, each built for a unique operational purpose but linked by cutting-edge engineering solutions offered by Everest Industries. The facility’s overall tonnage is 1,000 metric tonnes (MT), and each structure includes modern amenities, optimised workstations, and sustainable elements designed to fulfil the company’s growing needs.

Building specifications

Block A2

Block A2 is the complex’s largest structure and exemplifies modern industrial architecture. With a tonnage of 495 MT and a plinth area of 11,580 square metres, this structure is intended to handle a high operational capacity while ensuring energy efficiency and worker comfort.

·Daylight Polycarbonate: 647 square metres of daylight polycarbonate panels built into the roof help flood the room with natural light, eliminating the need for artificial lighting and improving the overall working environment.
·Insulation: The roof has 4 mm thick air bubble insulation and covers 11,700 sq m. This insulation helps to regulate internal temperatures by limiting heat loss in the winter and keeping a cool indoor climate during the hot summer months.
·Louvres: 278 square metres are strategically arranged to provide effective ventilation and improve air quality throughout the structure.
·Mezzanine Area: A 590 sqm mezzanine level improves the building’s storage and operations capacities while not increasing its overall footprint.

Block A1—Part 1

Block A1 is divided into two portions, each built for a specific function within the industrial complex. Part 1 has a plinth area of 3,980 square metres and a tonnage of 220 tonnes.

·Daylight Polycarbonate: 300 square metres of polycarbonate panels allow plenty of natural light, minimising the need for artificial lighting and increasing energy efficiency.
·Insulation: The roof is insulated with 4mm thick air bubble material that covers 4,203 square metres, delivering consistent thermal performance year-round.
·Louvres: 255 square metres of louvres are installed to improve ventilation and ensure excellent air circulation and comfort.
·Mezzanine Area: A 340 sqm mezzanine adds extra space for operational purposes, storage, or future expansion.

Block A1 – Part 2

Part 2 of Block A1 is the largest of the two pieces, weighing 285 tonnes and covering an area of 5,800 square metres.

·Daylight Polycarbonate: This part has 435 square metres of polycarbonate panels, which allow natural light to permeate the interior while reducing energy use.
·Insulation: The roof is insulated with 4mm thick air bubble material, which covers 6,067 square metres and ensures efficient temperature regulation.
·Louvres: 337 square metres are fitted to improve air circulation and eliminate the demand for mechanical cooling systems.
·Mezzanine Area: This section’s 481 sq m mezzanine provides additional storage or operational space and allows for future growth.

Sustainable features and efficiency

Sustainability was a top emphasis during the facility’s design and construction. The strategic use of daylight polycarbonate panels across all buildings reduces dependency on artificial lighting, lowering energy consumption and improving the internal environment for workers.

The air bubble insulation utilised in the roofing system considerably improves the facility’s energy efficiency by maintaining ideal inside temperatures all year. This minimises the demand for HVAC systems, resulting in cheaper energy bills and a more environmentally responsible operation.

Furthermore, the buildings have louvres that allow for natural ventilation, which minimises mechanical cooling and improves indoor air quality, critical for worker health and productivity.

Futureproofing through mezzanine spaces
Each block has a mezzanine area varying in size from 340 to 590 sqm, which provides flexible space for future storage, operations, or equipment. These mezzanine floors help to future-proof the building, allowing it to accommodate Pragati Infra’s rising needs as the firm grows.

Everest Industries’ Pragati Infra extension project in Palwal exemplifies modern industrial construction that integrates sustainability, energy efficiency, and functional design. Everest Industries has designed a facility that suits Pragati Infra’s current operational needs while providing long-term adaptability for future growth.

This project supports Pragati Infra’s expanding operations and establishes a new standard for industrial buildings in the region. It showcases Everest Industries’ ability to deliver high-performance, sustainable industrial facilities.

For more information, visit: https://www.everestind.com/

Schmalz’s innovative mGrip finger gripper offers a game-changing solution, combining a hygienic design with exceptional flexibility and precision.

Schmalz’s innovative mGrip finger gripper is constructed in a hygienic design and meets the highest cleaning standards. Its unusual design lets it pick up delicate things like vegetables or baked goods precisely and gently. This enables food manufacturers to automate their handling operations while maintaining process reliability.

Sensitive surfaces, sometimes soft, sometimes fragile, spherical or flat—food products come in a variety of shapes, making automated solutions difficult to implement. However, they all have one thing in common: the handling must be completely hygienic and hence safe. With its numerous configuration choices, Schmalz’s mGrip finger gripper always provides the best solution. Strong grasping is made easy with circular or parallel finger modules.

In contrast to mechanical solutions, the pneumatically controlled mGrip handles sensitive products with remarkable precision. Baked items, fruits, and vegetables, for example, can be safely placed in trays and removed for quality check. The gripper can safely pick up food in a variety of shapes and forms, including chicken drumsticks, thanks to its flexible structure. Companies outside the food business that want to pick up nets or sacks full of small parts benefit as well. This means that rapid picking can be implemented around the clock without the need to retain workers on standby for order picking.

Excellent process stability
The closed system maximises process dependability. The innovative finger gripper also meets the strictest cleanliness standards. They are simple to clean from the outside and meet the standards of CIP (Cleaning in Place) and COP. Schmalz has removed extra drives from the design, and the pneumatic circuit is closed. The sanitary design reduces the danger of contamination. The lightweight design makes mGrip ideal for use on cobots and other lightweight robots.

The gripper’s modular design, which includes different finger sizes and varied placements, opening angles, and forces, allows it to be easily customised to any task. This provides enterprises the greatest flexibility when processing various foods, particularly for usage in high-speed processes. As boring jobs are automated, they may deploy their workforce more efficiently. This reduces expenditures while also improving the application’s efficiency and quality.

For more information, visit: https://www.schmalz.com/

Sensor integration is reshaping how commercial vehicles operate. From improving fuel efficiency to ensuring driver safety, sensors play a crucial role in predictive maintenance and fleet management, setting new standards for the future of transportation.

As commercial vehicles (CVs) become more connected and automated, sensor technology plays a key role in their evolution. These sensors are now a critical component of modern CVs, helping improve safety, efficiency and performance. From monitoring speed and tyre pressure to tracking engine health and external conditions, sensors drive the shift toward smarter, safer and more efficient vehicles.

The growing importance of sensors in commercial vehicles
In the commercial vehicle market, sensors have become essential for safety and operational efficiency. They collect real-time data on various aspects of vehicle performance, such as engine temperature, tyre pressure and environmental factors. This information is vital for improving driver safety, ensuring vehicles run smoothly, reducing wear and tear, and cutting maintenance costs.

Our government also enforces stricter safety regulations, boosting the demand for advanced driver assistance systems (ADAS) in CVs. These regulations encourage businesses to adopt sensor technologies that meet safety standards and enhance vehicle performance.

Key trends in sensor technology
One of the big trends shaping the commercial vehicle sensor market is the growing integration of sensors with other vehicle systems. For instance, sensors now work with collision avoidance and tyre pressure monitoring systems, making CVs much safer on the road. The development of more advanced sensors that can handle complex data is also making it easier for commercial vehicles to become semi-autonomous or fully autonomous.

Moreover, sensors are now paired with telematics systems to collect and analyse data in real-time. Artificial intelligence (AI) and machine learning (ML) are also being leveraged to process sensor data more efficiently, providing deeper insights into vehicle operations. This is a game-changer for fleet management, as it allows for better vehicle monitoring and predictive maintenance while minimising downtime

What’s driving the growth of sensor technology in CVs?
The primary factors driving the growth of the CV sensor market include rising demand for safety and security features, increased adoption of autonomous and connected vehicles and a stronger focus on fleet management efficiency. As these trends continue, sensor technology will play an even more central role in transforming how commercial vehicles are operated, managed and maintained, making them more reliable and cost-effective than ever.

The next-gen of sensors in CVs
Advanced sensor technologies are transforming the future of CVs. Sensors are crucial in commercial vehicles, enhancing safety, fuel efficiency and maintenance. Sensors can detect sound, light, temperature, and pressure changes, issuing alerts for mechanical faults. For example, Tire pressure sensors track real-time pressure and temperature, signaling any deviations or punctures. By offering real-time performance monitoring, they help detect early mechanical issues, preventing extensive wear and prolonging vehicle life. Predictive maintenance allows for timely repairs, reducing breakdown risks. Sensors improve fuel efficiency and vehicle safety by continuously monitoring critical systems like brakes and tyres, ensuring optimal performance and early detection of potential issues to prevent operational failures. For example, Speed and direction sensors monitor vehicle movement, while linear position and wheel speed sensors ensure precise control. Radar and LiDAR systems provide superior object detection, with LiDAR calculating distances for safer navigation. Angular sensors detect rotational shifts, enhancing vehicle stability, and Climate-pressure sensors help regulate interior conditions.

Sensor technology in CVs is advancing rapidly. These advanced systems enable predictive maintenance, reduce downtime, and improve operational efficiency by providing real-time data on engine health and tyre pressure. Increased demand for sensors in electrified and autonomous vehicles is driving innovation. Integration with collision avoidance and telematics features further ensures that CVs meet rising safety standards while delivering reliable performance. In the future, we can expect the integration of diverse sensor types, including photonics, and a focus on miniaturisation to create smaller, more cost-effective solutions. Sensors will have intelligent observation capabilities to process various data types. Ultrasonic sensors and 3D mapping technology will improve vehicle performance and safety. As these technologies continue to progress, they play a pivotal role in shaping the future of the commercial vehicle industry.

In today’s fast-paced business environment, optimising loading bay operations is crucial for enhancing productivity and ensuring smooth logistics processes. At Avians Innovations Technology, we’re at the forefront of revolutionising loading bay solutions to maximise efficiency and streamline operations for businesses across industries.

Introduction to Dock Levelers:

Bridging the Gap
Dock levelers serve as the vital link between the loading area and vehicles, seamlessly bridging differences in height and distance. Our advanced dock levelers are engineered to enhance safety and productivity by eliminating the need for multiple handling of loads, thus minimising risks and maximising efficiency.

Innovative Features for Enhanced Performance
Our dock levelers have a range of innovative features designed to meet the diverse needs of modern businesses:

Safe and Sturdy Construction: Built with heavy-duty corrosion-resistant steel, our dock levelers are CE certified, conforming to EN1398 standards. This ensures robust performance and long-term durability even in demanding environments.

Efficient Hydraulic System: Equipped with an electronic hydraulic system, our dock levelers automatically move the platform to the optimal position and extend the hinged lip for safe loading and unloading. Separate hydraulic cylinders for dock and lip movement ensure smooth and reliable operation.

Customisable Options: From standard lip to telescopic lip dock levelers, we offer a variety of configurations to suit different loading requirements. Our advanced control panel and power pack come with optional safety and integration features, providing flexibility and convenience.

Dock Shelters: Shielding Material Handling from External Elements
In the realm of material handling, sheltered and secure operations are paramount. Our range of dock shelters and seals provide a protective barrier between the loading bay and vehicles, safeguarding goods from dust, rain, and insects during the loading and unloading process.

Tailored Solutions for Optimal Sealing
Our dock shelters and seals are meticulously designed to form a tight seal between the truck, trailer, and building, ensuring maximum protection and efficiency. Features include:

Versatile Configurations: Whether it’s retractable or inflatable dock shelters, our solutions are tailored to suit different vehicle types and loading bay configurations, providing a snug fit and superior weather protection.

Energy-Saving Design: Engineered for energy efficiency, our dock shelters improve working conditions and reduce draught into the building, helping businesses save on heating and cooling costs while maintaining a comfortable environment for workers.

Conclusion: Driving Efficiency with Avians Innovations Technology
At Avians Innovations Technology, we’re committed to pushing the boundaries of loading bay solutions to maximise efficiency and drive business success. With our advanced dock levelers and shelters, businesses can optimise their operations, enhance safety, and stay ahead in today’s competitive landscape.

For businesses seeking to elevate their loading bay operations, partner with Avians Innovations Technology for innovative solutions that deliver results. Let’s transform your loading bays into hubs of efficiency and productivity.

For more information, visit: https://www.avians.co.in/

bauma CHINA 2024, Asia-Pacific’s largest construction machinery expo, comes to Shanghai on November 26-29, with over 3,400 exhibitors, 12 themes, and ground-breaking innovations in sustainability, automation, and intelligent technology.

bauma CHINA 2024 will be hosted at the Shanghai New International Expo Centre from November 26 to 29! More than 3,400 domestic and foreign exhibitors will gather in Shanghai, China, and the event is expected to attract more than 200,000 global visitors from more than 130 countries and regions, showcasing many trending products and innovative technologies on a 330,000-square-meter exhibition space.

The 12 major exhibition themes encompass the entire ecology of the industrial chain.

This year’s exhibition will feature a record 20 indoor display halls and 100,000 square meters of outdoor exhibition space at the Shanghai New International Expo Centre. Among them, the newly opened E8, EE, and N6 halls will satisfy the desire of more businesses to participate in the show.

12 exhibition themes:

• Construction Vehicles/Earthmoving Machinery/Road Construction Machinery/ Lifting Machinery, etc.: Outdoor Exhibition Area, Hall E1, Hall E2, Hall N1, Hall W3
• Construction Equipment & Tools/Formworks & Scaffoldings: Hall E3
• Mining, Extraction and Processing of Raw Materials: Hall E5/Hall E6
• Building Material Production: Hall E7
• Transmission Engineering & Fluid Technology: Hall N1-N6, Hall E7, Hall EE, Hall W5
• Accessories, Spare and Wear Parts: Hall W1-W4, Hall W5, Hall E4, Hall E8, Hall EE
• Intelligent Management: Hall W5
• New Energy Technology: Whole Exhibition Area

The largest exhibition area for Construction Vehicles/Earthmoving Machinery/Road Construction Machinery/Hoisting Machinery brings together many domestic benchmark manufacturers, including XCMG, Sany, Zoomlion, SDLG, Longking, Shantui, CRCHI, Dingli, Lovol, and others, to present the extraordinary strength and latest development of Chinese construction machinery enterprises. At the same time, internationally renowned companies such as Caterpillar, Wirtgen, Terex, Manitou, Manitowoc, Bomag, Ammann, Skyjack, Haulotte, Hidromek, and others will bring their cutting-edge technologies and innovative products to the same exhibition area, along with additional companies from Germany, Italy, and Turkey.

Many exhibitors can be found in both the Transmission Engineering & Fluid Technology and Accessories, Spare and Wear Parts exhibition sections. This year, the scale of gearbox engineering and fluid technology firms has increased greatly, demonstrating the industry’s rapid growth. In the equipment and parts show area, the attachments for construction machines sector has emerged and has been the industry’s emphasis.

As an important business platform for the construction machinery industry in the Asia-Pacific region and even the world, bauma CHINA 2024 not only brings together international giants and domestic leaders, but it also excavates new products and face-to-face in-depth exchanges and cooperation between domestic and foreign professional visitors and buyers, assisting in the construction of a docking bridge for Chinese enterprises to go global and international enterprises to enter.

New themes focus on new trends in the industry

With the widespread use of cutting-edge technologies such as artificial intelligence, the Internet of Things, and big data, the construction machinery industry is advancing its transformation and upgrading to intelligence, automation, electrification, and greenness. Digital intelligence technology encourages cost reduction and increased efficiency, while new energy technology fulfils more demanding environmental protection criteria. These game-changing technologies have provided a significant boost to the construction machinery industry’s long-term growth.

To that end, bauma CHINA 2024 has planned two new themes: intelligent management and new energy technology, to lead the construction machinery industry’s digital and intelligent transformation as well as its green sustainable development. These two new themes have not only successfully attracted many ‘new entrants’ who have emerged in the field of construction machinery, including ABB, BYD-FindDreams Battery, Huace Navigation, Shenzhen Huichuan, Xuzhou Wika Electronic, EVE Energy, IFM, CPI Ronghe, etc., but will also bring together the latest electrified construction machinery products brought by benchmarking enterprises, as well as industrial chain solutions around batteries, motors, and electronic contro.

>> bauma CHINA 2024 visitor pre-registration is in full swing! https://bauma-china.com/en/trade-fair/tickets/

The mining sector in India is undergoing a digital transformation thanks to Industry 4.0, bringing groundbreaking technologies that promise to enhance efficiency, safety, and environmental stewardship. Yet, the road ahead is fraught with challenges such as capital costs and cybersecurity risks that need addressing.

In the depths of India’s mines, a digital revolution is underway. The arrival of Industry 4.0 technologies—automation, robotics, AI, IoT, and data analytics—is transforming mining operations from labor-intensive practices to streamlined, intelligent systems. Sensors predict equipment failures before they happen, robots tackle hazardous tasks, and AI fine-tunes resource extraction for peak efficiency. These advancements aren’t just boosting productivity; they’re enhancing safety and driving sustainability through pollution monitoring and waste reduction.

Yet, as India’s mining sector embraces this high-tech shift, challenges remain. High initial costs, a shortage of skilled labour, and cybersecurity concerns keep progress uneven. Still, leading players are forging ahead, envisioning a future where smart practices redefine mining for the modern age. To understand why this shift is crucial, we spoke to industry experts, gathering insights on the current landscape and the path forward for India’s mining evolution.

The driving forces behind Mining 4.0
Sajal Ghosh, Business Head, Softweb Technologies Pvt Ltd, highlighted the key forces driving the shift towards Mining 4.0, particularly in India. He explained that mining companies are at a crossroads, caught between the traditional practices of Mining 2.0 and the more advanced, technology-driven Mining 3.0 and 4.0. “There are progressive leaders in the mining industry who are willing to embrace new technologies, recognising their potential to solve existing challenges while preparing for future demands,” he said.

A mix of necessity and opportunity powers the push towards Mining 4.0. The industry is grappling with rising operational costs, administrative inefficiencies, and safety concerns. However, the integration of advanced technologies, such as AI, IoT, and automation, has made it possible to optimise operations, reduce costs, and enhance decision-making. Through real-time data collection and analytics, companies can now make proactive decisions that reduce downtime, improve asset utilisation, and drive overall productivity.

As Sajal put it, “Mining 4.0 is not just about automation; it’s about interconnection. All devices, machines, and processes are linked together, allowing for the continuous flow of data and real-time insights. This interconnectedness enables predictive maintenance and proactive decision-making, ultimately leading to more efficient and sustainable operations.”

Vasim Pradhan, Sales Head – EMEA and APAC, SymX.AI, echoed these sentiments, emphasising the growing role of IT and AI in mining operations. He noted that just a decade ago, fleet management and fuel consumption tracking were cumbersome tasks reliant on paper-based systems. Today, with the use of real-time tracking and analytics, companies can instantly identify inefficiencies and make adjustments on the fly. “Now, with just a few clicks, you can monitor your entire fleet, pinpoint underperforming machines, and even track fuel consumption, reducing waste and optimising performance,” he explained.

The role of cybersecurity in the digital mining landscape
As mining operations become increasingly digital, cybersecurity has emerged as a critical concern. With data being stored and processed in the cloud, ensuring its security is vital to the success of Mining 4.0. Sajal Ghosh pointed out that large corporations are particularly sensitive about their data, recognising its value as a strategic asset. “In the digital age, data is currency. Losing or compromising it can have catastrophic consequences for a business,” he said.

Both experts agreed that the industry must invest in robust cybersecurity measures to protect against potential threats. As mining companies rely more heavily on digital systems to monitor equipment, track resources, and manage operations, the risk of cyberattacks grows. Establishing strong data protection protocols will be essential to maintaining trust and safeguarding critical information.

Leveraging digital technologies for sustainable mining
Another key aspect of Mining 4.0 is its potential to reduce the environmental footprint of mining operations. As the industry faces growing pressure to meet sustainability targets and reduce carbon emissions, digital technologies can provide significant solutions. Vasim Pradhan’s company, SymX.AI, is focused on helping mining operations achieve their carbon-neutral goals through smarter, more efficient plant management. “By improving plant efficiency and reducing waste, we can help companies lower their carbon footprint,” he explained.

Ghosh added that while sustainability is still a relatively new concept in Indian mining compared to Europe or other developed regions, there is growing awareness. “Mining companies must be climate-conscious, not just to comply with regulations but because it’s the responsible thing to do. Technology can help monitor emissions, optimise resource use, and even facilitate carbon trading to generate revenue,” he said.

Future milestones for Mining 4.0
Looking to the future, both experts are optimistic about the continued evolution of Mining 4.0. As technologies become more advanced and integrated, mining operations will become increasingly autonomous, efficient, and sustainable. The next major milestone will be the widespread implementation of AI-driven predictive maintenance, advanced automation, and smart resource management systems.

Ghosh believes that just as doctors today rely on sophisticated diagnostic tools to understand a patient’s condition, the mining industry will increasingly rely on digital tools to understand and optimise every aspect of its operations. “The mining industry is moving toward a more data-driven, AI powered future where real-time data and predictive analytics inform decisions,” he said.

For Pradhan, the next big leap will be the integration of AI across all aspects of mining, from fleet management and crushing operations to safety monitoring and environmental management. “AI is already playing a significant role in monitoring the mining process, ensuring that the right kind of rock is fed into crushers and detecting any irregularities in machine operations before they result in costly accidents,” he said.

Mining 4.0 is not merely a fad; it is the direction that the industry is taking. As digital technologies continue to evolve, the potential for smarter, more sustainable mining operations grows. By embracing these advancements, mining companies can optimise their resources, reduce their environmental impact, and position themselves for long-term success in a rapidly changing world. The question is no more whether the sector should embrace Mining 4.0, but how soon it can do so to remain competitive and satisfy the expectations of a more sustainable future.

An industry as ancient as civilization itself, mining is undergoing a high-tech revolution. Today’s mines are a far cry from the dusty, manual operations of the past, thanks to a surge in advanced equipment powered by smart technologies. With AI, automation, and data analytics reshaping the landscape, mining is evolving to be safer, more productive, and increasingly sustainable. These innovations aren’t just transforming how minerals are extracted; they’re setting a new standard for eco-friendly and efficient practices in an industry traditionally seen as hard on the environment.

India, in particular, is at the forefront of this technological shift. Fueled by ambitious infrastructure projects, government investment, and a commitment to sustainable growth, the country’s mining equipment sector has seen remarkable expansion. In 2024 alone, the industry grew by 25 percent, driven largely by demand for earthmoving and material-handling equipment. MHE and earthmoving equipment sales volumes are set to reach an impressive 128-130 thousand units by the end of the fiscal year, up from 107 thousand in 2023. As India continues to embrace cutting-edge mining solutions, its future in the global mining arena looks brighter—and greener—than ever.

Key policy shifts are expected to fuel the growth of mining operations further and, by extension, the demand for mining equipment. Alongside this, the focus on sustainable mining practices has accelerated the shift towards energy-efficient equipment and automation, which is part of a broader global trend to reduce carbon footprints.

However, challenges remain, notably cost competitiveness. Many government clients opt for more affordable equipment, putting pressure on manufacturers to balance cost and profitability. Equipment financing, procurement delays, and shortages in skilled labour are also hindering sector efficiency. Despite these challenges, opportunities are emerging in areas like adopting large, technologically advanced equipment and the growing popularity of leasing models, including “pay-as-you-use” arrangements, which help reduce upfront costs.

Embracing smart technology for better efficiency
As mining operations become more data-driven, technology solutions like digital tipping systems and hydraulic innovations are significantly impacting. Hyva India demonstrated various sophisticated solutions at the recently held IMME 2024, including their Digital Tipping Systems (DTS Guide), hydraulic cylinders, and kits. According to Jeffrey Zuidgeest, Regional Director, BU Components, Hyva India, “The DTS Guide, in particular, has garnered praise for its ability to boost operational efficiency by providing fleet managers with real-time tracking and data insights. This technology allows operators to remotely monitor load distribution, ground stability, and equipment health, reducing downtime and improving overall operations.”

Zuidgeest’s comments highlight the increasing need for technologies that help operators make faster, informed decisions. Hyva’s U-shaped tipper bodies also garnered attention for their lightweight design, which maximises payload capacity, reduces discharge times, and contributes to lower environmental impact — essential for cutting operational costs in a highly competitive market.

Sustainable mining practices
Sustainability has become a key focus in the mining sector, driven by regulatory pressures and industry demands. V G Sakthikumar, Chairman and Managing Director of Schwing Stetter, emphasised, “Sustainability is at the core of our operations, and we are always innovating to lessen our environmental impact. From energy-efficient systems to recyclable materials, our equipment features contribute to reducing CO2 emissions and extending product lifecycles.”

Schwing Stetter’s commitment to sustainability is evident in its manufacturing practices, which include energy-efficient systems and waste reduction programs. With the Indian mining equipment market expected to expand significantly, the company is positioning itself as a leader in environmentally conscious solutions for the mining and construction sectors.

Similarly, Prasad Dange, Business Head of Mineral and Aggregate Crushing Systems at TKIL, noted the growing role of sustainability in mining, stating, “Adopting sustainable practices is no longer optional—it is a necessity for the future. With a stable government and large-scale infrastructure projects, we are committed to providing innovative, eco-friendly solutions that enhance energy efficiency and operational effectiveness.”

Dange’s statement underscores the importance of developing hybrid solutions that balance energy use, operational effectiveness, and environmental responsibility. TKIL’s focus on AI-enabled predictive maintenance and hybrid crushing systems is a prime example of how mining companies integrate sustainability into their business models.

Safety and efficiency in challenging conditions
Mining operations, especially in extreme conditions, require equipment that can withstand the toughest challenges. For this reason, products that combine durability with innovation are increasingly in demand. Anto Sebastian, CEO of Jaws Tech, shared insights into the company’s advancements in dewatering technology: “We’ve developed self-relieving and anti-choking dewatering screens that achieve 90 percent efficiency in dewatering while improving production. By preventing choking, our screens help reduce downtime and enhance overall production yield.”

Sebastian’s focus on anti-clogging technology for conveyors is another example of the need for innovative solutions that help operators improve productivity while maintaining safety standards. The Kitto conveyor cleaning solutions, which reduce carryback by up to 95 percent, are just one example of how technology can improve operational efficiency in mining.

Similarly, Subhajit Sarkar, Deputy GM of Business Development at Maco Corporation, discussed the growing importance of safety in mining. He noted, “Our ANSUL fire suppression systems are designed to offer comprehensive fire protection for mining vehicles, ensuring compliance with global standards and minimising the risk of fire-related incidents. With a focus on reducing long-term operational costs, these systems offer high-value solutions with a shelf life extending up to 12 years.”

Safety technologies like fire suppression systems, fatigue monitoring, and AI-enabled dashcams are critical in ensuring the well-being of workers and the protection of costly equipment in the mining sector.

The role of advanced materials and equipment
New materials like polyurethane are gaining traction as the industry prioritises durability and efficiency. B. Rout, MD of Swagath Urethane Pvt Ltd, explained, “Polyurethane applications in mining have evolved significantly. Replacing metal screening media with polyurethane has extended product lifespans, reduced noise, and decreased replacement frequency. This shift not only boosts sustainability but also enhances the bottom line for operators.”

Swagath’s polyurethane solutions are helping operators reduce metal waste and improve equipment longevity, showcasing how material innovation shapes the future of mining operations.

The mining sector is at a crossroads, with the increasing adoption of digital solutions, sustainable practices, and cutting-edge equipment defining its future. As industry leaders like Shyam Gyanani of Trident International P Ltd emphasise, innovations like foam-filled tyres and solid tyres are making mining operations safer and more sustainable, reducing carbon footprints and enhancing the overall efficiency of mining equipment. By investing in innovative technologies, adopting green practices, and prioritising safety, the industry is positioning itself for a more efficient, sustainable, and profitable future.

As the industry continues to evolve, the companies that adopt new technologies and environmentally responsible practices will shape the mining landscape of tomorrow.

EPACK Prefab plans to build a 151,000-square-foot manufacturing structure in Andhra Pradesh in 150 hours, exhibiting modern PEB technology and sustainable, high-quality construction, beginning November 20th.

EPACK Prefab, India’s pre-engineered building (PEB) manufacturer, has revealed an ambitious goal to build India’s fastest manufacturing structure in 150 hours utilising superior prefabrication and PEB technology. The project is set to begin on November 20th in Mambattu, Andhra Pradesh.

With a total area of 151,000 square feet, the project will rely on EPACK Prefab’s revolutionary PEB technology and precise planning to complete each building step on schedule. EPACK Prefab intends to emphasise the potential of prefabricated structures to solve India’s pressing infrastructure needs while maintaining quality, durability, and environmental norms.

Commenting on this endeavour, Sanjay Singhania, Managing Director of EPACK Prefab, says, “At EPACK Prefab, we believe in setting industry benchmarks through innovative construction methods. This 150-hour challenge exemplifies our vision of agile, sustainable, and high-quality building solutions. Our team has meticulously planned each step to ensure precision at every stage, and we are excited to showcase the speed, efficiency, and resilience that PEB technology can bring to the Indian construction industry.”

The 150-hour project is broken down into three sections. In the first phase, the core structure will be built with prefabricated components to provide a sturdy base for vertical extension. The second phase will involve finishing the roofing and constructing a strong casing for the building. The third phase will concentrate on cladding, interior finishing, and other detailing, resulting in a fully operational structure within the 150-hour time frame.

For more information, visit: https://www.epack.in/

HVAC systems, responsible for a significant share of energy consumption in buildings, are being redefined through innovation to enhance efficiency and reduce emissions. This article explores HVAC technology’s pivotal role in creating greener, healthier urban environments.

In the face of accelerating urbanisation and growing concerns around climate change, sustainability in infrastructure has emerged as a critical necessity. With cities expanding and energy consumption rising, industries must find innovative ways to create greener, more efficient buildings. HVAC systems, which account for a significant portion of energy use in modern infrastructure, are central to this challenge. As developers, contractors, and building owners seek to reduce their environmental footprint, the HVAC sector is being redefined by advancements to optimise energy efficiency, reduce emissions, and enhance overall building performance.

The importance of HVAC systems in maintaining thermal comfort, ensuring indoor air quality, and controlling energy use cannot be overstated. According to industry reports, HVAC systems contribute nearly 60% of energy consumption in commercial and residential buildings, making their efficiency a key lever in reducing energy costs and achieving sustainability goals. The push for energy-efficient technologies, alongside increasingly stringent building codes and regulations, has encouraged a wave of innovation in HVAC design and materials.

In this context, the United Nations’ Sustainable Development Goals (SDGs) have become a guiding framework for industries. SDG 9, which focuses on building resilient infrastructure and promoting sustainable industrialisation, underscores the importance of adopting technologies that minimise environmental impact. In the HVAC industry, this translates to systems that meet and exceed regulatory energy standards, promoting energy savings, reducing carbon emissions, and supporting healthier, more sustainable environments.

One major area of innovation is the development of pre-insulated duct systems, such as Saint-Gobain’s Climaver Duct Boards, which streamline the HVAC installation process and enhance energy efficiency. These systems are designed to minimise the need for traditional metal ducting, which is high on carbon emissions combined with separate insulation. This allows quicker, more cost-effective installations while delivering superior thermal and acoustic performance. Lightweight, flexible, and easy to install, they address the modern demand for solutions that speed up construction timelines without compromising quality.

As sustainability becomes more integral to business strategies, companies also prioritise using recycled materials in manufacturing. This aligns with the growing emphasis on the circular economy, which encourages reducing resource consumption, reusing materials, and minimising waste. HVAC systems incorporating sustainable practices in their production—such as using recycled content—are becoming increasingly attractive to developers aiming to achieve green building certifications and meet environmental targets.

Fire safety remains a paramount concern in HVAC systems. High-performance systems must improve energy use and meet stringent fire safety standards to protect building occupants in an emergency. As buildings become more sophisticated and complex, HVAC systems must evolve to offer comprehensive solutions that balance safety, performance, and environmental responsibility.

The HVAC industry is at the forefront of technological advancements shaping sustainable infrastructure’s future. Through continuous innovation, we are seeing the rise of systems that address the pressing need for energy efficiency, fire safety, and speed in construction. With evolving building codes such as the National Building Code (NBC) and the Energy Conservation Building Code (ECBC) and growing awareness around climate change, the drive for sustainable HVAC solutions will only accelerate, ensuring that future buildings are designed not only for comfort and functionality but also for the health of the planet.

Viva revolutionises ACP panels through sophisticated technology, eco-friendly procedures, and unique products like the FR Class A2+ panel, which balances durability and design while emphasising sustainability and worldwide expansion.

How have your manufacturing processes evolved to support sustainable infrastructure?
Our manufacturing methods and technologies have evolved significantly, contributing to developing more resilient and sustainable infrastructure. Our cutting-edge production plant is outfitted with innovative gear that meets global quality requirements, allowing us to make long-lasting and high-performance ACP panels. These panels have remarkable strength, weather resistance, and lifespan, perfect for creating sustainable infrastructure in various conditions. We have also implemented environmentally friendly methods by incorporating 3-colour coating technology and employing recyclable and energy-efficient components. This decreases environmental effects and is consistent with our commitment to sustainability.

How have Korean machines and solar power enhanced your ACP panels’ durability and performance?
Our facilities are outfitted with cutting-edge Korean machinery and a solar power generator, which have substantially improved the longevity and performance of our ACP panels. Thanks to innovative Korean machinery that allows for precise manufacturing processes, our panels are produced with exceptional quality control and consistency. This produces ACP panels with high strength, homogeneity, and resilience to environmental conditions such as weather, UV radiation, and corrosion. Our solar power generator allows us to maintain an eco-friendly working environment while providing an uninterrupted energy supply, which is critical for sustaining high production standards. By combining these technological developments, we produced ACP panels that meet global quality standards while contributing to energy efficiency and sustainability.

How does the FR Class A2+ ACCP panel improve fire safety and building resilience?
Our FR Class A2+ ACCP panel in India represents a significant leap in fire safety for new architecture. This unique panel is made of non-combustible materials, making it extremely fire-resistant and meeting strict international fire safety regulations. The A2+ certification assures that the panel releases minimal smoke and minimises flame spread, allowing essential time for evacuation during a fire emergency. This tackles a critical issue in urban construction: high-rise buildings and densely populated areas demand materials with excellent fire performance. This innovation has had a significant impact since it improves building resilience and increases occupant safety. The panel is fire-resistant, durable, and weather-resistant, contributing to structural integrity. Architects, builders, and developers increasingly use these panels in commercial, residential, and public infrastructure projects to improve safety while maintaining aesthetics and design flexibility.

How do you balance aesthetic flexibility with high-performance, durable materials?
We blend aesthetic flexibility with high-performance materials by offering over 500 colours and executing custom orders without sacrificing quality. Our ACP panels meet the severe criteria of modern infrastructure by offering a visually appealing palette, durability, weather resistance, and long-lasting performance. Using cutting-edge technology and high-quality raw materials, we assure that our panels provide great strength, fire resistance, and UV protection while offering endless design options. This allows architects and designers to realise their creative ambitions while still meeting the functional and safety requirements of large-scale projects, making Viva ACP an excellent choice for both aesthetics and performance.

What future trends or innovations will enhance ACP resilience and sustainability?
We anticipate some new trends and improvements in the ACP business that will strengthen resilience and sustainability. One significant focus is on eco-friendly and recyclable materials. As the industry shifts towards greener practices, we are committed to manufacturing ACP panels built from sustainable raw materials and utilising innovative recycling technology. This will lessen the environmental effect and help with circular economy initiatives. Another significant breakthrough is smart ACP panels, which incorporate better thermal insulation and self-cleaning coatings to improve building energy efficiency and lifetime. Furthermore, we anticipate that developments in fire-resistant technology, building on the success of our FR Class A2+ panels, will provide even higher protection without sacrificing design freedom.

What are Viva’s innovation and sustainability goals for the next decade?
Over the next decade, we will focus on global expansion, sustainability, and innovation. By establishing Experience Centers in key cities, we will provide direct interaction with our eco-friendly ACP panels for architects, designers, and customers. Entering major markets will increase accessibility and localized support, strengthening our sector position. Our aim is to lead the ACP market with products that meet evolving environmental, safety, and design standards. Using recyclable materials and low-carbon production, we support green construction worldwide. Innovation will drive our product development, integrating smart technologies and thermal efficiency, backed by strategic collaborations and ongoing R&D investment.

For more information, visit: https://www.vivacompositepanel.com/

Ultrafine materials transform construction by boosting concrete’s resistance to environmental stresses, increasing resource efficiency, and redefining our approach to structural integrity and building sustainability.

How are emerging technologies enhancing building materials’ durability against environmental stressors?
For civil engineers, durability and structural integrity are critical in building, especially resource efficiency and structure lifespan. The important environmental stressors include sulphate attacks that cause ettringite formation and cracking, chloride-induced reinforcement corrosion, the alkali-silica reaction (ASR), and abrasion caused by water flow, traffic, or high-temperature fluctuations.

While no single answer exists, we’ve made considerable strides in adopting Supplementary Cementitious Materials (SCMs) such as GGBS, Fly Ash, Microsilica, and Metakaolin as effective replacements for traditional Portland cement. Historically, SCMs had slower response times than OPC, but new technologies have improved durability and building speed. Ultrafine SCMs, created using advanced grinding and classification procedures, decrease or nullify the effects of environmental stressors while preserving or even boosting development speed, fulfilling the needs of today’s fast-paced building sector.

How are sustainability and energy efficiency integrated into your products or solutions?
Our Ultrafine materials technology represents a substantial advancement in incorporating sustainability and energy efficiency into our solutions. Understanding the overall energy footprint of construction materials, including manufacturing and transportation, is critical to this approach. Traditional GGBFS, while effective, frequently loses environmental benefits due to high transportation costs, particularly for locations away from the source of GGBFS. Our Ultrafine GGBFS, which is ten times finer, tackles this by providing a 1:4-5 replacement ratio rather than the normal 1:0.8, thereby significantly enhancing economic feasibility and sustainability.

Ultrafine materials require far less energy to create and transport than regular Portland Cement (OPC), resulting in cheaper costs when combined with OPC, as opposed to using OPC or locally obtained SCMs alone. This strategy also promotes long-term sustainability by providing immediate cost savings while increasing a structure’s lifespan by 50 to 70 years.

By lowering cement concentration in mixtures, we reduce the carbon footprint of cement manufacturing and transportation emissions, balancing short-term economic gains with long-term sustainability goals and signalling a shift in how we approach sustainable construction.

What recent material science advancements have improved the performance and lifespan of your products?
Recent material science improvements have considerably increased the performance and longevity of our solutions, addressing concrete’s susceptibility to environmental degradation. The key innovation is using Ultrafine Materials Technology to optimise concrete microstructure. Filling microscopic gaps between cement particles results in a denser, less porous matrix, which improves durability.

This method improves packing density, lowers cement content while retaining strength, and promotes sustainability. It also increases water tightness and chemical resistance, reducing damage from chemical attacks. Furthermore, Ultrafine particles expedite strength growth, making concrete more durable, requiring less maintenance, and lasting longer in difficult conditions.

How do you ensure your product integrates smoothly with existing infrastructure while maintaining compatibility and longevity?
Integrating our Ultrafine materials with current infrastructure has been a top goal during product development. These materials are designed to be compatible with existing concrete manufacturing processes, reducing disturbance to ongoing projects. However, their small size necessitates careful management in typical batching plants.

To address this, we have optimised plant settings to handle Ultrafine materials efficiently without requiring major new investments. Our technical support team helps customers make these changes, and we design specific integration strategies for each site. We also offer specialised training for plant operators to ensure a smooth transition and reap the benefits of increased durability, performance, and sustainability without disrupting current operations.

With cutting-edge sustainable mining solutions like high-capacity excavators and efficient dump trucks, Schwing Stetter India uses innovation and collaboration to boost productivity and environmental responsibility in India’s expanding mining sector.

Can you provide an overview of the critical products Schwing Stetter offers specifically for the mining sector?
SCHWING Stetter India offers a robust line of equipment designed to satisfy the demanding needs of the mining industry. Our core product line includes high-capacity excavators and wheel loaders intended to handle the heavy loads found in mining operations. Furthermore, our Dump Trucks are designed for endurance and effective material transportation on mining sites. These products are designed for strength, efficiency, and low maintenance costs, allowing mining firms to maximise productivity even in demanding conditions. By combining SCHWING’s quality with performance-driven innovations, we hope to create a new benchmark for mining equipment reliability and efficiency.

How does Schwing Stetter leverage partnerships like the one with XCMG to enhance its offerings and market reach in the mining sector?
SCHWING Stetter India offers a comprehensive array of equipment designed to satisfy the demanding needs of the mining industry. Our core product line includes high-capacity excavators and wheel loaders intended to withstand the heavy loads characteristic of mining operations. In addition, our Dump Trucks are designed for endurance and effective material transportation on mining sites. These products are designed for strength, efficiency, and low maintenance costs, allowing mining firms to maximise productivity even in demanding settings. We aim to set a new standard for mining equipment reliability and efficiency by combining SCHWING’s excellence with performance-driven innovations.

How is Schwing Stetter integrating sustainable practices into its manufacturing processes and product offerings, particularly in reducing CO₂ emissions and enhancing equipment recycling capabilities?
Sustainability is essential to SCHWING Stetter’s operations, and we are constantly innovating to lessen our environmental impact. We have incorporated environmentally friendly manufacturing procedures at our plants, such as energy-efficient systems and waste reduction programmes. Our equipment selection also includes sustainable features such as fuel-efficient engines and recyclable materials, which considerably cut CO₂ emissions and lengthen product lifecycles. We are delighted to be among the construction and mining equipment industry’s leaders in promoting responsible manufacturing practices that correspond with global sustainability goals, seeking to provide value while protecting the environment.

How is Schwing Stetter navigating the evolving regulatory landscape related to environmental sustainability in the mining sector?
SCHWING Stetter India is proactive in meeting the rising regulatory demands for environmental sustainability in the mining industry. We constantly adapt our manufacturing techniques and product designs to comply with stringent CO₂ emission limitations and regulatory requirements. Our specialised R&D team monitors regulatory trends and ensures that our solutions meet and surpass current standards, preparing our clients for potential regulatory changes. By following worldwide best practices, we provide equipment that enables our clients to easily meet regulatory standards while helping India’s broader mining industry sustainability goals.

How does Schwing Stetter India envision its role in the mining sector over the next five years, particularly given the projected market growth to 32,000 units by 2025?
With the Indian mining equipment market estimated to reach 32,000 units by 2025, SCHWING Stetter India is dedicated to playing a significant role in this rising environment. We are expanding our production capacities, improving our service network, and focusing on providing high-performance, cost-effective equipment to satisfy the sector’s changing expectations. Our mission is to provide dependable, long-lasting, and sustainable solutions that increase productivity and safety in mining operations. Over the next five years, we aim to strengthen our footprint in the mining sector through innovative products, smart collaborations, and an uncompromising commitment to customer satisfaction.

For more information, visit: https://www.schwingstetterindia.com/

The need for efficient maintenance solutions grows as glass facades become more popular. This interaction focuses on developments in façade access systems, highlighting automation, safety, and high-quality materials to improve building maintenance.

With more buildings adopting glass facades, how do you see the demand for façade cleaning equipment evolving in the coming years?
A building’s facade consists of two components: what the builder offers and the access system required for maintenance. In our example, we created a facade access system for maintenance at multiple locations. We’re transitioning from monotonous “matchbox” buildings to structures with unique architecture. However, access equipment is required for various reasons to maintain these gorgeous structures. It is required for waterproofing, cleaning, and regular maintenance, regardless of whether the structure is made of concrete.

It is falsely claimed that glass buildings cause smoke inside. Technology exists to effectively ventilate smoke, allowing it to escape via cracks in the floor. Unfortunately, myths remain, often fuelled by a lack of thorough research. Well-designed buildings have enormous aesthetic appeal, both inwardly and outside. Standard-sized punch windows (e.g., 4 feet by 2 feet) do not provide sufficient vistas or allow plants to integrate into the interior spaces.

I made a critical decision about cleaning methods based on a tip to discover a more cost-effective alternative. I asked a rope access expert from the UK to demonstrate how to descend buildings securely. While this technology exists, it is frequently poorly copied in India. We must put personnel credentials and talents first when selecting maintenance solutions to maintain quality and safety.

Can you share some of the latest technological advancements in façade access equipment, such as BMU trolleys, Davits, and jibs, that Clean India Group has introduced recently?
I built a variety of access tools for facade maintenance. Initially, I assumed that one cradle design would work for all structures, but I rapidly learnt that each one is unique. As a result, I created a series of facade access solutions, which have grown over time. I believe that in the future, the focus will shift from basic facade access to facade access automation, with AI eventually being integrated into facade cleaning contracts.

We need technology to correctly estimate the amount of dust on façade, as present approaches only allow for visual inspection and not precise measurements. More importantly, safety is a primary priority. Building owners in India frequently neglect the risks associated with facade cleaning, which can result in accidents and fatalities. Many incidents occur as a result of disregard for safety regulations, with some prioritising speed over safety.

Automation and digitisation are critical in this business. However, automation does not imply the elimination of jobs; rather, it refers to the reduction of hazardous tasks. For example, my automated glass-cleaning machine can reduce the number of on-site workers required, allowing one person to get the same outcomes as two. This method improves both quality and safety.

We are developing a revolving brush system that cleans facades efficiently. This system allows one operator to finish the work in one-fifth the time while ensuring safety through mechanisation. The emphasis is on speed and safety, reducing the required staff on site.

Another essential factor that sometimes goes overlooked in India is the water quality used for cleaning. Many people do not consider the quality of the water when cleaning surfaces. Using polluted water can leave markings on glass after it evaporates. Thus, I feel it is critical to implement water purification systems to ensure the water is free of pollutants and dissolved compounds.

I created a portable water purifying plant that can be transported using service lifts. This technique ensures that water used for cleaning evaporates without leaving any residue, resulting in a pristine finish. I successfully installed this system at Delhi Airport and am satisfied with its performance.

Given that your façade access solutions are constantly exposed to extreme weather conditions, can you explain how using hot-dipped galvanized steel and anodized aluminium ensures long-term durability?
The equipment we provide or that should be used must meet two important requirements: it must be waterproof and sturdy enough to withstand the demands of its application. All supplied equipment should be hot-dip galvanised or constructed of stainless steel 316, and all bolts and nuts should be SS316. To ensure the equipment’s weather resistance, it must be tested regularly, ideally every six months. These materials are hot-dip galvanised or have the right thickness, they should perform well. Similarly, SS316 components should not cause any problems.

However, no shortcuts should be done with material standards. Individuals specifying the materials must be confident in the standards employed and remove any concerns about conformity. For example, we use aluminium with the specification 6351.06066, which has little copper and other components. Low-quality aluminium might lead to diminished strength and potential difficulties.

Buyers must check that the materials meet criteria appropriate to their environmental conditions. Delhi’s lesser humidity allows for normal galvanising, whereas Mumbai’s high humidity needs hot-dip galvanising. This underlines the importance of considering each city’s environment to ensure proper protection.

It is critical to understand that rust is more than just surface damage; it represents a weakening of the metal, which can lead to major problems. As a result, we must be extremely explicit about the ramifications of utilising the appropriate materials.

What advice would you offer to companies looking to improve the maintenance and longevity of their building facades, especially in a fast-growing, urbanising country like India?
When allocating tasks, assessing the contractor’s experience and knowledge is critical. Unfortunately, many people nowadays are exclusively concerned with cost, and this trend has intensified with the implementation of reverse bidding. I believe that this attitude is detrimental to the future. Reverse bidding degrades quality by emphasising low prices over good specs.

It’s more than just matching the lowest price. You should advise contractors that you are willing to pay more for better quality. If their work does not fulfil particular criteria, they should not be obliged to lower their bid to compete. Instead, give a reasonable price that represents the increased quality. This strategy will help to keep structures in good condition.

I think reverse bidding should include a percentage-based preference for higher-quality buildings rather than focusing exclusively on the lowest cost.

With an expanding market in India and global shifts towards automated and eco-friendly mining practices, Hyva remains at the forefront of innovation, addressing the industry’s evolving demands through high-performance and durable equipment.

What was your overall impression of IMME 2024?
Can you share your insights regarding the exhibition’s participation, networking opportunities, and visitor engagement? IMME 2024 provided an excellent opportunity to engage with industry peers, potential clients, and essential decision-makers in the mining sector. We observed significant participation from leading firms and stakeholders in the mining and machinery industries. We were able to engage with existing clients and new prospects; all wanted to increase operational efficiency and safety. Visitors to our exhibit were extremely engaged, with many showing a strong interest in our Digital Tipping Systems (DTS Guide) and U-shaped Tipper Bodies. The comments and interest we received confirmed that our creative solutions meet current market needs and trends.

Which products or solutions did you highlight at the exhibition? What feedback did you receive from potential clients or partners regarding your showcased offerings?
We demonstrated various sophisticated solutions at IMME 2024, including our Digital Tipping Systems (DTS Guide), hydraulic cylinders, and kits. The DTS Guide received excellent praise for its capacity to boost operational efficiency by providing fleet managers with real-time tracking and data insights, allowing faster and more informed decision-making with optimised fleet management. This technology allows operators to remotely monitor load distribution, ground stability, and equipment health, resulting in less downtime and smoother, more regulated operations.

Our U-shaped Tipper Bodies drew much attention because of their lightweight design. This design maximises payload capacity, shortens discharge times, and decreases environmental impact— all of which help to cut operating costs.

Furthermore, our hydraulic cylinders and kits were complimented for their strong performance and dependable lifting capabilities, making them ideal for difficult and high-demand mining conditions. Overall, visitors saw how our solutions improve operational efficiency and productivity, perfectly fitting the industry’s growing demand for data-driven, high-performance equipment.

How does Hyva ensure the durability of its Front-End Cylinders in demanding mining environments?
We guarantee the endurance of our Front-End Cylinders in harsh mining conditions through rigorous engineering, high-quality materials, and cutting-edge production procedures. Our cylinders are made of high-quality steel and precision-engineered components to withstand the enormous loads and harsh conditions encountered in mining operations. They undergo thorough testing, including high-pressure and fatigue tests, to ensure their durability and dependability in tough situations.

Our cylinders have specialised coatings and seals that resist corrosion, reduce friction, and improve endurance against dirt, moisture, and abrasive materials. We also prioritise a sturdy construction that allows for smooth and effective lifting even under continuous high-stress conditions, guaranteeing that our cylinders work optimally with minimal maintenance. Through these quality standards and advancements, our cylinders provide great durability, dependability, and operational efficiency in mining applications worldwide.

What is your perspective on the demand for mining equipment and components in India and worldwide?
In India, infrastructure developments and urbanisation are increasing the demand for minerals, resulting in increased mining activity and a larger need for efficient mining equipment. Policies facilitating domestic mineral production and international investment will likely benefit the mining machinery industry. From 2024 to 2030, the Indian mining equipment market is expected to expand, driven by increased mining operations and sophisticated technology.

Globally, cutting-edge technologies such as automation, electrification, and digitalisation are rapidly being integrated to boost performance and efficiency in mining operations. Furthermore, the growing emphasis on sustainable mining operations raises the demand for eco-friendly equipment that reduces environmental effects.

The mining equipment and components industry is expanding, with worldwide trends favouring innovative, efficient, and sustainable solutions. The Indian market is primed for growth, backed by infrastructural demands and favourable government initiatives.

What challenges do you anticipate in the mining equipment industry, and how does your company plan to address them?
The mining industry has various obstacles, including rising operational costs and the need to comply with environmental rules. We view trends such as increased automation, a focus on sustainability, and the inclusion of modern technology as major elements influencing the industry’s future. We are investing in innovative solutions to improve safety, efficiency, and sustainability to prepare for these changes. In addition, we are expanding our digital capabilities via the DTS platform, allowing clients to access real-time data and analytics to optimise their operations and efficiently adapt to current trends.

For more information, visit: https://www.hyva.com/en-in/

Trident is transforming the mining industry with a focus on safety, sustainability & total cost of ownership (TCO). It is using advanced telematics and introducing tyre solutions & best practices to increase productivity while reducing environmental impact, thereby achieving a more sustainable future.

From your observations at IMME, what emerging trends in mining machinery and technology do you see shaping the industry’s future?
There is a noticeable movement towards greener technologies across industries, including mining and construction. Along with an emphasis on increasing productivity, sustainability is receiving abundant attention. Even though electric mining equipment hasn’t been widely adopted as yet, electrification is also growing. Additionally, as digital frameworks become more integrated, telematics plays a bigger part in mining. This change is expected to increase the sector’s productivity, efficiency and overall output.

With the increased focus on sustainability, how are you addressing the environmental concerns in your product?
Pneumatic or air-filled tyres are prone to damage in demanding applications like mining, where underfoot conditions are harsh. Regular checks to maintain the recommended inflation pressure are essential to ensure the load-carrying capacity and service life of pneumatic tyres. Given the operating conditions, especially in underground mining, this is often a pain point. As a result, tyres have to be replaced well before they are fully worn. Since Tyres are made using Petroleum based products such as Synthetic Rubber, Carbon Black, Processing oils & chemicals, they have a significant carbon footprint. We’ve developed two distinct tyre solutions that improve efficiency, safety and sustainability.

First is Tyre Filling or Foam Filling. Tyre filling involves injecting a pressurised reinforced polyurethane foam composite into a pneumatic tyre to replace the air, making it puncture-proof, maintenance-free, and lengthen its lifespan. This technique eliminates the requirement for continuous pressure monitoring. Tyre failures are frequently caused by overheating due to underinflation, and our technology helps ensure that tyres reach their maximum potential lifespan, thereby contributing to the sustainability of this consumable product.

Our foam-filling method now uses renewable materials, resulting in a more environmentally responsible product. We previously employed a two-component method that was entirely made from petroleum. Now approximately 30-40 percent of our input materials are non-petroleum-based, lowering the carbon intensity of foam filling by up to a third. The Second solution is Solid Tyres that replace pneumatic tyres. Besides being puncture proof, solid tyres are highly damage resistant and have extra deep treads resulting a service life that 2 to 4 times higher. Solid Tyres are ideal for slow speed, short haul and high load applications and made using natural rubber.

Furthermore, to promote sustainability, we have collaborated with authorised recycling firms to develop a circular system that ensures consumers do not dispose of tyres themselves. Instead, tyres are either recycled or repurposed in regulated facilities in an environmentally responsible manner avoiding improper disposal.

What innovations did you showcase at IMME 2024?
Our offerings are geared primarily towards underground mining applications rather than overground mining. We offer puncture-proof tyres for various underground mining, We have application and equipment specific products for use in soft rock mining, such as coal, or hard rock mining, which includes minerals like copper, manganese, and other hard metals extracted in India. How does your telematics product enhance the performance and lifespan of industrial tyres for operators? We developed a patented device that captures the real-time performance of industrial tyres, providing operators with feedback on operational parameters like tyre temperature, tyre service time and distance travelled. Our goal is to provide a monitoring system that allows users to make timely decisions and maximise the lifespan of their tyres.

How does your telematics product enhance the performance and lifespan of industrial tyres for operators?
We developed a patented device that captures the real-time performance of industrial tyres, providing operators with feedback on operational parameters like tyre temperature, tyre service time and distance travelled. Our goal is to provide a monitoring system that allows users to make timely decisions and maximise the lifespan of their tyres.

For more information, visit: https://www.trident-intl.com/