B2B Purchase - Project Procurement Professionals

Action Construction Equipment Limited (ACE) has received a significant Ministry of Defence order for 285 special forklifts and six rough terrain cranes, bolstering its position in the “Make in India” effort.

According to Regulations 30 of the SEBI (Listing Obligations and Disclosure Requirements) Regulations, 2015, Action Construction Equipment Limited (“the Company”) has received a prestigious order from the Ministry of Defence (MoD) for the supply of 285 special forklifts and 6 rough terrain cranes with a lifting capacity of 30 tonnes. This order demonstrates the company’s commitment to the “Make in India” and “AatmaNirbhar Bharat” initiatives, both of which are top objectives for the Indian government.

Action Construction Equipment (ACE) is a well-known and renowned brand with a strong presence in several industries, including construction, infrastructure, manufacturing, logistics, and agriculture. The company’s strong market position is further emphasised by its financial performance, which saw a consolidated net profit rise by 24.62 percent to ₹84.18 crore on a 12.68 percent growth in sales, totalling ₹734.26 crore in Q1 FY25 compared to Q1 FY24.

For more information, visit: https://www.ace-cranes.com/

Rust threatens the long-term durability of concrete. Epoxy-coated rebar helps, but engineers must look into further options for good protection.

The most widely used construction material in the world is concrete. Although incredibly robust, its main susceptibility is rust. This is more common on older structures and can also damage new concrete in hot, humid seaside climates or areas that rely heavily on deicing salts. As a result, rows upon rows of green epoxy-coated rebar are frequently placed at construction sites to provide additional protection. However, engineers and contractors must recognise that this is not a cure-all for their corrosion concerns, and they must be aware of alternate techniques for overcoming the limitations of epoxy-coated rebar.

Epoxy coating deficiencies
If the epoxy coating on the rebar remained intact, it would provide superior protection by forming a thick barrier to corrosives. Unfortunately, coating degradation is far too common. As epoxy-coated rebars leave the paint line and are packaged for shipment to a jobsite, their most vulnerable stage begins. Cortec® CEO Boris Miksic stated that, “When coated rebars are transported, bent, welded, and installed, there is a great probability that the coating will be physically damaged. The damaged areas will become small anodes coupled to large coated areas becomes cathodes, causing pitting failures.” The question now is how to discover a backup technique that prevents corrosion at these spots.

A molecular protective layer
Migrating Corrosion Inhibitors (MCI®) are an innovative, adaptable, and cost-effective solution. When used as an additive or surface treatment, MCI® chemistry works its way through concrete pores, forming a protective molecular layer on the surfaces of metal reinforcement due to ionic attraction. As a result, it can preserve a totally uncoated rebar or molecularly fill in broken parts of an epoxy-coated rebar where the metal is visible. MCI® is categorised as a “mixed” inhibitor since it affects both the anodic and cathodic components of the corrosion cell. MCI® can double or quadruple the delay to corrosion commencement while drastically reducing corrosion rates once initiated.

Comparing MCI® and Epoxy-Coated Rebar
MCI® admixtures, such as MCI®-2005 (a USDA Certified Biobased Product) or MCI®-2005 NS, are simple to use when mixed into ready-mix concrete during construction. Specifying engineers can utilise service life prediction modelling to estimate and compare how much MCI® is likely to extend service life in different settings vs epoxy-coated rebar’s estimated performance. Differences can be large. In one Gulf Coast project, the MCI®-2005 service life projection outlasted the expected service life of epoxy-coated rebar, saving the project hundreds of thousands of dollars. Although MCI® can be used as a complete replacement for epoxy-coated rebar, those who want extra “insurance” and have the funds to do so can request MCI® alongside epoxy-coated rebar for backup protection in locations where the coating may have been destroyed.

What if the damage is already done?
Sometimes the contractor has already noticed degradation to the rebar coating, but it is too late to request an MCI® admixture for an ongoing project. Fortunately, builders can still add an MCI® surface applied corrosion inhibitor (SACI) once the building is built. MCI®-2020 has the highest concentration of MCI® of any SACI available on the market and can be sprayed or rolled over existing buildings. It flows through the concrete matrix by capillary absorption and then vapour diffusion, eventually moving as far as several inches into the concrete to reach and protect the embedded rebar.

Start exploring the costs/benefits of MCI®
Epoxy-coated rebar may appear to be an appealing alternative until you consider the cost and the possibility of coating degradation. Because MCI® can increase service life at a substantially lower cost, engineers should carefully consider specifying MCI® as a complement or complete substitute for epoxy-coated steel.

Through careful planning and testing in virtual environments, virtual construction or BIM is revolutionising the building sector by boosting productivity, cutting costs, and encouraging sustainability.

Consider a future where construction projects are carefully planned and tested in a virtual environment before the first brick is laid. This is the reality of modern building processes, thanks to the emergence of virtual construction. Traditional methods, such as blueprints and physical models, are being replaced by digital transformation, which increases efficiency, sustainability, and innovation in the building industry.

A recent McKinsey & Company study found that digital transformation may boost productivity by 14–15 percent while saving 4-6 percent on costs. These findings demonstrate the huge benefits that virtual construction technologies provide to modern building processes, underscoring the importance of incorporating digital solutions into the sector.

Virtual construction, or Building Information Modelling (BIM), integrates digital technologies into building planning, design, construction, and management. This technology allows architects, engineers, and builders to collaborate in a 3D virtual world where each component is precisely designed and tested before construction begins. BIM generates detailed digital representations of a building’s physical and functional attributes, including geometry, geographic data, and architectural components. The transition from traditional 2D plans to 3D models enables stakeholders to visualise the entire project, foresee challenges, and design solutions in a virtual environment.

One of the primary advantages of virtual construction is increased precision and reduced errors. Disparities between architectural ideals and actual construction in traditional buildings can result in costly reworks and delays. However, with virtual building, problems can be identified and corrected during the design process. This proactive method reduces on-site rework, material waste, and personnel expenses, demonstrating the economic benefits of virtual building.

BIM is used in more than just new buildings. It also affects the upkeep and administration of existing structures. Digital twins, or virtual duplicates of genuine assets, allow for continuous monitoring and analysis of building performance. Contractors and management can use these digital models to optimise operations, organise maintenance tasks, and extend infrastructure life.

Real-world examples show how virtual construction influences modern building approaches. A 3D BIM model played an important role in the design and construction of the Statue of Unity. Using virtual construction technology and Tekla’s structural BIM software enabled this challenging project to be completed two months ahead of schedule, resulting in a nearly 25 percent boost in overall efficiency.

BIM makes construction processes more sustainable by allowing for precise material estimation and waste minimisation. It also makes it simpler to include environmentally friendly technologies like energy-saving systems and renewable energy sources in building designs. Digital twin technology enables real-time monitoring and management of a building’s energy use, allowing for adjustments that improve efficiency while reducing its carbon footprint.

Effective communication and collaboration are critical for the success of any construction project. Virtual construction fosters seamless connections by providing a unified platform for architects, engineers, contractors, and clients to collaborate. This collaborative atmosphere ensures that everyone uses the same information, reducing confusion and streamlining decision-making processes. Cloud-based BIM solutions improve coordination by allowing project teams to access and change the BIM model in real-time, independent of their physical location. 

Modern technologies like augmented reality (AR) and virtual reality (VR) improve virtual construction. These technologies create immersive experiences that allow stakeholders to visualise and interact with digital models in novel ways. For example, AR can be used on construction sites to overlay digital models over physical areas, assisting with exact component placement and assembly.

Virtual construction is more than a technological achievement; it is a game changer in the construction business. Virtual construction ushers in a new era of building processes by boosting precision, encouraging sustainability, enhancing collaboration, and embracing breakthrough technologies like AR and VR. As proven by recent breakthroughs and the implementation of Trimble’s most recent inventions, the future of construction is digital, and the virtual tools we use today will influence the construction landscape of tomorrow.

For more information, visit: https://www.trimble.com/en

AI integration into welding processes is revolutionising, ensuring that quality, safety, and performance are never compromised. Discover how advanced technologies are transforming welding practices.

Welding is increasingly gaining importance in many industries, such as automotive, aerospace & manufacturing, and construction. With its increasing relevance and use, it is imperative to ensure the quality of weld as it directly impacts the final product’s durability, safety and performance.

The adoption of advanced technologies and artificial intelligence (AI) in welding has been a game changer, offering never-before-seen solutions that enhance precision, competency, and trustworthiness.

Automated visual inspection systems 
Until recently, time-consuming manual inspection methods that were prone to human error were used. However, with the advent of AI-powered visual inspection systems, there has been a progressive transformation in the way welding defects are identified. AI-driven systems analyse high-resolution images of welds in real time, identifying imperfections such as cracks, porosity and misalignments with accuracy. These use the power of machine learning algorithms and continuously learn and improve, performing with precision.

Predictive maintenance and monitoring 
AI is also being used to reduce downtime and achieve higher-quality welds by effectively using predictive maintenance and monitoring of welding equipment. The machine-embedded sensors have data that can be analysed to predict potential issues, thus allowing time to schedule maintenance before an actual breakdown. The AI system also analyses data that detect wear and tear, leading to repair/ maintenance before machine failure.

Robotic welding assistants 
Robotic welders can be programmed to handle a variety of simple and complex joints. Together with AI, the robots ensure precision on each weld as they adapt to variations in materials and joint configurations. This results in quality welds, increased productivity, and reduced need for manual intervention.

Adaptive welding control systems
AI-driven adaptive control systems are designed to modify welding parameters dynamically to compensate for variations in materials, thickness, and joint configurations. These systems use real-time feedback to maintain optimal welding conditions, resulting in higher-quality welds with fewer defects. Adaptive control systems ensure that each weld meets stringent quality standards by continuously adjusting parameters such as voltage, current, and travel speed.

Data-driven quality assurance
AI plays a big role in data analysis, identifying patterns and correlations. This helps pinpoint the root cause of defects and recommend process improvements. This data-driven approach allows for continuous improvement, hence reducing the occurrence of defects over time.

Non-destructive testing (NDT) enhancements 
AI is also revolutionising non-destructive testing methods used to inspect welds without causing damage. Techniques such as ultrasonic testing, radiography, and thermography are enhanced with AI algorithms that improve defect detection accuracy and reduce inspection times. AI-driven NDT methods ensure that welds meet quality standards without compromising the integrity of the welded structures.

Smart welding helmets 
Smart welding helmets (equipped with AI) provide welders with real-time feedback and guidance, enhancing the weld’s quality. These helmets monitor the welding process using sensors and cameras and display information directly to the welder. This is useful in avoiding errors and maintaining proper technique.

AI applications in welding for quality control are transforming the industry by increasing accuracy, efficiency, and safety. AI enables more precise and reliable welding processes, from automated visual inspections to smart welding helmets. As AI technology evolves, its integration into welding quality control will only grow, leading to further advancements and innovations. The adoption of AI-driven solutions enhances weld quality and contributes to overall operational efficiency, ensuring that industries can meet the high demands of modern manufacturing and construction.

For more information, visit: https://www.adorwelding.com/

India’s rapid infrastructure growth welcomes revolutionary roll-formed technology. This technology improves efficiency, design flexibility, and sustainability, which are critical to meeting the country’s ambitious development goals.

India is undergoing an infrastructure revolution. The development pace is astounding, with towering skyscrapers redefining cityscapes and enormous highways connecting isolated regions of the country. This rapid expansion provides a rare chance to solve the nation’s infrastructure requirements and move it towards a more prosperous future. We must use creative and sustainable construction processes to realise this ambition, focusing on roll-formed technology.

Roll-forming is a new metalworking technique that constantly forms sheet metal into precise contours. This technology provides numerous benefits that are essential for modern construction. Roll-forming can produce different profiles, from simple channels and angles to sophisticated shapes that meet various construction requirements. Its continuous production reduces waste and allows faster project completion timeframes, resulting in cost savings. The roll-forming technique also produces products with high strength-to-weight ratios, which result in durable and dependable building components. Furthermore, roll-forming provides greater design flexibility, allowing architects and engineers to experiment with novel solutions that improve functionality and aesthetics.

The construction sector uses roll-formed items, each contributing significantly to the project’s success. Roll-formed components, such as lightweight steel frames (LSF), provide a robust and cost-effective alternative to traditional framing technologies, suitable for residential and commercial projects. Roll-formed sheets are lightweight, weather-resistant, and aesthetically beautiful for roof and wall cladding, catering to diverse architectural styles and practical requirements. Roll-formed materials are also employed in applications such as door frames, false ceilings and partition walls, which improve the functioning and beauty of a building’s interior. Companies such as Aparna Rollform provide cable trays in various designs, gratings, and roll-formed manufactured metal pieces. The essential strength of roll-formed solutions is in their systematic approach. Different roll-formed items work together flawlessly, resulting in a more efficient and visually pleasing assembly. Consider structures in which roll-formed structural framing combines with roll-formed roofing and cladding systems, resulting in a strong, weather-resistant, and visually appealing structure.

Leading construction businesses committed to innovation increasingly incorporate roll-formed technologies into prestigious projects. These projects demonstrate the industry’s ability to produce remarkable solutions, ranging from government buildings that represent national power to renowned landmarks that revolutionise hospitality experiences. Roll-formed solutions provide a vital contribution to India’s growth and development.

The construction industry has a huge environmental impact. Recognising this obligation, the industry seeks measures to reduce its footprint. The continuous production process inherent in roll-forming reduces material waste compared to previous fabrication processes. Roll-formed components are lighter than traditional materials, resulting in less building weight and lower energy usage during construction and the building’s lifespan. Many roll-formed items use recycled steel, reducing dependency on virgin materials and lowering environmental effects. By prioritising sustainable practices alongside roll-formed technology, the building industry may help shape a future in which development and environmental responsibility coexist.

By adopting creative and sustainable roll-formed construction processes, the industry can play a critical role in constructing a better, more affluent future for the country. It’s a future in which efficiency and utility merge, beauty and sustainability coexist, and quality underpins all projects. India’s journey to becoming a global economic powerhouse depends on its ability to innovate in the construction sector. Adopting roll-formed technology is more than simply a step in the right way; it is a giant leap towards creating a resilient and future-ready nation. Roll-forming’s adaptability, efficiency, and sustainability suit India’s ambitious development aspirations.

The success of our infrastructure projects is strongly dependent on the quality of the materials employed, and roll-formed products stand out as superior options because of their durability and performance. As we look to the future, incorporating such innovative technologies in buildings will establish new standards for quality and efficiency. The future of construction is based on sustainable practices, and roll-formed technology is at the forefront of this shift. Aparna RollForm is taking big steps towards an environmentally responsible future by eliminating material waste, using recycled components, and promoting lightweight construction.

For more information, visit: https://www.aparnaenterprisesltd.com/

Pull-wire emergency stop switch ZQ901 at the belt conveyor in the packaging area of a fertiliser manufacturing company.

Customer pain area 
The customer was facing pull chord switch failure due to a corrosive environment, and they found that operators passed since the ACC were non-safety. Due to the corrosive environment, the ACC was damaged during replacement or maintenance.

Pull-wire emergency stop switch ZQ901
The stainless-steel enclosure offers optimal mechanical and chemical protection in harsh environments. Robust hygiene-grade stainless steel 316 enclosure with IP69K protection. Make in India Cost-effective. 

After 6 months of installation
The thermoplastic material used in the switch remains well-maintained, showing no signs of brittleness even after exposure to corrosive conditions.

The switch is operating excellently with no activation issues encountered in the past six months.

The durability of our proposed stainless-steel ACC in corrosive environments has significantly improved compared to the previously used ACC.

Conclusion 
This is the ideal solution for a wide range of applications to be used in hygienic area like Pharma, F&B, harsh and corrosive environment like Chemical/Petro-Chemical, Fertiliser, Heavy Industries etc. Thanks to the new housing material, the ZQ901 can be used on transport, material handling as well as on large system used in different application and industry segments.

For more information or to discuss your specific needs, contact at:
Schmersal India Pvt Ltd
Phone: +91 9607800255
Mail: info-in@schmersal.com
www.schmersal.in

Avians high-speed doors offer unparalleled performance for doorways that demand rapid, reliable access. With a CE standard and high tensile strength PVC, these doors are built to handle the toughest conditions while providing quick, safe, and efficient operation.

Avians High-Speed Doors with CE certification are the best option for busy doors requiring a safe, rapid, and efficient operation. These doors are engineered for durability and speed, making them appropriate for indoor and outdoor use in sheltered areas with low wind loads and mild temperatures. Avians high-speed roll-up doors feature high tear tensile strength PVC material, providing great quality and performance.

Features that Set Avians High-Speed Doors Apart:
Avians High-Speed Doors come packed with features that make them stand out in terms of functionality and convenience. Here are some key features of these doors:

High speed of opening and closing: With a speed range of 0.8-2.0 meters per second, these doors ensure quick access while maintaining safety.

Transparent PVC parts: The doors can be customised with transparent PVC parts of various sizes and numbers, allowing visibility and natural light to pass through.

Wide range of RAL colors: Avians High-Speed Doors are available in a wide range of RAL colors, enabling customisation to match the aesthetics of any facility.

High-Speed Heavy-Duty Motor: The doors are equipped with a robust and efficient motor that ensures smooth and heavy usage operation with a safety braking system, ensuring instant stopping during emergencies or power failures. This enhances safety and prevents accidents.

Efficient & smart control panel: The doors feature an advanced smart control panel with provisions for integrating multiple accessories, providing easy operation and safety.

Easy installation and low maintenance: Avians High-Speed Doors are designed for hassle-free installation and require minimal maintenance, saving time and costs in the long run.

Types of Avians High-Speed Doors:
Avians offers a wide range of high-speed door variants to cater to different applications and industries. Let’s explore some of these variants:

Modular High-Speed Door: This variant is designed for high-frequency operations and features stiffeners to withstand high wind loads. It also allows for quick and easy repairs of damaged panels due to its interchangeable panel design.

Self Repairable High-Speed Door: Ideal for areas with vehicle traffic, this type of door offers protection from vehicle collisions. It features a self-alignment mechanism that enables automatic realignment after impact and a flexible bottom for smooth and long-lasting operation.

Clean Room High-Speed Door: Specially engineered for clean room environments, these doors offer a flush surface that is easy to clean and maintain. They ensure no air or temperature leakage, making them perfect for industries that require high cleanliness standards.

High-Speed Door – Food & Pharma Application: These doors are designed to meet the strict requirements of the food and pharmaceutical industries. With FDA-approved PVC fabric and stainless steel construction, they provide a hygienic and space-saving solution for these sectors.

High-Speed Door – Cold Storage Application: Built for temperature-controlled areas, these doors feature double-wall insulated curtains, improving the efficiency of cold rooms. Their fast opening and closing capability helps maintain proper temperature control and enhance refrigeration efficiency.

High-Speed Door – Conveyor/Machine & Robotic Application: This variant is specifically designed for integration with conveyor systems, machines, and robotic applications. It offers high-speed operation, various material options, and the possibility of integration with the client’s system for seamless automation.

Metallic Spiral High Speed: Combining the benefits of high-speed doors and metal rolling shutters, this variant offers insulation and high performance in terms of safety and thermal-acoustic insulation. A specially designed spiral mechanism for horizontal and vertical lifting to provide a 90-degree opening. It is suitable for both indoor and outdoor use and provides an aesthetically pleasing appearance.

Fold-Up High-Speed Door: These doors are an excellent solution for reducing noise pollution and dust deposits. They are designed for heavy-duty applications and larger openings, making them suitable for high-wind areas. The special anti-drop electromagnetic brake device ensures safety and prevents free-falling. 

Avians High-Speed Doors provides a wide selection of choices to suit a variety of industries and applications. Avians provides the ideal solution for increasing cold storage efficiency, maintaining hygiene in clean rooms, and automating conveyor systems.

Conclusion
Avians High-Speed Doors are a reliable option for customers seeking efficient, long-lasting, and intelligent entrance solutions. These doors are designed with high-speed functionality and the ability to be customised, making them a versatile solution ideal for a wide range of applications across industries. Our manufacturing plant spans 280000 square feet and is outfitted with cutting-edge equipment and a highly skilled workforce. By choosing Avians, you can ensure seamless operations, increased production, and a safer environment for your company.

Please feel free to connect with our team for any support on the High-Speed Door requirement or queries:
Email: sales@avians.co.in Contact No. 8390300400, Website: www.avians.co.in

Mobil™ recognises the evolving needs of India’s mining sector as it is a pivotal cornerstone in the nation’s economic growth, boasting a rich variety of mineral resources that span across diverse geological terrains. 

An overview of India’s mining sector 
India’s mining sector stands as a pivotal cornerstone in the nation’s economic growth, boasting a rich variety of mineral resources that span across diverse geological terrains. As the third-largest consumer of energy globally, India consistently experiences an increased need for power and electricity, leading to a growth in the demand for coal. 

The Metals and Mining sector in India is expected to witness a major reform in the next few years, owing to reforms such as Make in India Campaign, Smart Cities, Rural Electrification, and a focus on building renewable energy projects under the National Electricity Policy as well as the rise in infrastructure development.

The anticipated rise in infrastructure development, including increased construction of roads, railways, airports, and other projects, is expected to drive a ~10 percent growth in steel demand. With ambitious targets in sight, India aims to achieve a total crude steel capacity of 300 million tonnes per annum (MTPA) and a total crude steel demand/production of 255 MTPA by the fiscal year 2030-31.

Ensuring Efficiency with Proper Lubrication
In the mining sector, where heavy machinery operates in demanding conditions, the role of lubrication emerges as a critical factor in ensuring efficient and reliable operations. Mining equipment faces extreme loads, high temperatures, and exposure to harsh environmental elements. 

Lubricants specifically engineered for the mining industry play an important role in minimising friction, reducing wear and tear on essential components, and ultimately extending the lifespan of the equipment. These specialised lubricants not only enhance the operational efficiency of the equipment but also contribute to increased energy efficiency. Moreover, in challenging mining environments, where factors like dust, moisture, and varying temperatures are prevalent, effective lubrication becomes a protective barrier against corrosion, ensuring the durability and longevity of the machinery.

Mobil^TM’s Solutions for Next Level Mining
Mobil™ plays a pivotal role in bolstering India’s mining efficiency through its advanced range of high-performance lubricants and fluids, specifically designed keeping in mind critical mining operation conditions. 

To meet the pressing needs of the industry, Mobil SHC™ Gear Series, a line of exceptional performance, synthetic industrial gear oils are designed to provide outstanding protection of gears and bearings, extended oil life even under extreme conditions, helping to enable problem-free operation of equipment and increased customer productivity. It offers outstanding rust and corrosion protection relative to conventional gear oils, even in the presence of seawater contamination. They show no tendency to plug fine filters even when wet and have excellent compatibility with ferrous and non-ferrous metals even at elevated temperatures. 

Mobil SHC^TM Gear Series also exhibit outstanding compatibility with elastomers in static seal tests. They have outstanding EP properties that provide protection even under shock load conditions. These lubricants are recommended for enclosed industrial gear drives including steel-on-steel spur, helical, and bevel gears. They are especially recommended for applications that may be subject to micropitting: especially heavily loaded gearboxes with surface-hardened tooth metallurgies. It may also be used in gear applications where extreme low and/or high temperatures are encountered and applications where corrosion may be severe.

Keeping the challenging mining environment in consideration, Mobil^TM has designed high temperature performing greases such as the Mobilgrease XHP™ 460 Series which are lithium complex greases formulated for heavy-duty applications. These greases provide excellent high-temperature performance, adhesion, and resistance to water contamination, with a maximum operating temperature of 140ºC (284°F). The Mobilgrease XHP^TM 462 Moly variant is enhanced with 3 percent molybdenum disulfide for superior protection under heavy loads and sliding conditions.

In recent events, a leading mining corporation faced challenges with high equipment downtime due to frequent maintenance, which affected productivity and incurred extra costs. After thorough inspections and discussions with workers, they turned to Mobil^TM Field Engineering Service for expert advice. Mobil^TM recommended switching to Mobilgrease XHP™ 462 Moly for lubricating excavator bushpin applications. This advanced grease improved efficiency and profitability by reducing maintenance needs and extending equipment life, resulting in an average productivity improvement of 4 percent, 3 times increase in greasing interval, ultimately cutting maintenance costs by 3X, with annual cost savings of ₹17,48,333*.

The integration of cutting-edge equipment and technologies is transforming the mining landscape. As India’s mining sector continues to grow, driven by strategic investments and government initiatives, the role of advanced lubricants and greases becomes increasingly critical. By leveraging such technologies, companies can ensure their operations remain competitive and efficient, securing their place in the dynamic global market.

In addition, Mobil™ emphasises innovation through its industry-leading services like Mobil™ Lubricant Analysis (MLA) program, aimed at optimising equipment performance and reducing maintenance costs. MLA simplifies the lubrication monitoring process while producing reliable results that help guide maintenance professionals to the best decisions for their operations.

Mobil^TM’s Continued Commitment to Innovative Lubrication Solutions 
The integration of advanced equipment and technologies plays an indispensable role in revolutionising the mining landscape. As India’s mining sector continues to grow and evolve, driven by strategic investments and government initiatives, the importance of innovative lubricants and bearing oils becomes increasingly critical. 

As the industry grows, so does the need for quality, heavy-duty equipment that can withstand the rigors of the industry. To achieve the best performance and exceptional efficiency, Mobil^TM aims to create the finest lubricants on the market. Our products will be designed to reflect the latest developments in technology and to meet the growing demands so that they will meet the standards necessary for operational excellence in the future.

In line with this commitment, Mobil™ recently unveiled its latest campaign, ‘Fill with Mobil™,’ which emphasises expertise, collaboration, and trust. This campaign reinforces Mobil^TM’s dedication to delivering top-notch solutions through a combination of specialised knowledge and shared expertise.

Mobil™ believes that this synergy of superior products and reliable service has fostered tremendous customer goodwill, as evidenced by its many successful associations.  It is dedicated to advancing India’s mining sector through innovative products and services. With a focus on efficiency, reliability, and innovation, the company strives to be the partner of choice for mining industries seeking to enhance productivity and competitiveness in an increasingly dynamic market.

For more information, visit: https://corporate.exxonmobil.com/locations/india

The welding sector’s rapid growth, fuelled by infrastructure development and industrial activity, presents considerable prospects for manufacturers such as GEE Limited. With its 100 percent “Make in India” stainless steel electrode products, GEE Limited is well-positioned to capitalise on the spike in demand.

For almost six decades, GEE Limited has been a veteran in the Indian welding business, specialising in high-quality welding equipment and customised electrodes to meet the different needs of its customers. GEE Limited has established itself as a trusted market organisation via an uncompromising dedication to innovation, quality, and client satisfaction. The company adheres to a 100 percent “Make in India” culture, coinciding with national objectives to strengthen domestic manufacturing and lower import dependency. Our tagline, “Seal of Trust,” is based on constantly delivering items that fulfil high-quality requirements.

GEE Limited has significantly contributed to the welding industry, as evidenced by its exclusive use of Indian electrodes in constructing Dubai’s renowned Burj Khalifa Towers. Their breakthroughs include specialised electrodes such as GRIDUCT 100 for welding alloys like DMR 249A and DMR 249B, critical in constructing the indigenous aircraft carrier INS Vikrant. They’ve created cutting-edge solutions such as the E9015 B91 electrode for Creep Resistance martensitic steel and the ENiCrMo 14 electrode for GE Power, known for reducing emissions in thermal power plants. These achievements demonstrate GEE Limited’s global leadership in providing innovative welding solutions.

They substantially contribute to India’s industrial landscape by delivering cutting-edge welding solutions for various industries, including autos, Indian defence, infrastructure, power generation, cement manufacturing, oil & gas, railways, major shipyards, and refineries. Their cutting-edge production facilities in Kalyan and Kolkata are outfitted with sophisticated automated machinery acquired from Germany. The Kolkata facility, with the greatest floor space in the industry, is one of the largest facilities of its sort in India. Their wide product offering includes over 500 customised welding consumables that meet demanding industrial criteria while addressing crucial weld metal properties. With the help of a strong R&D team, they rigorously analyse our customers’ welding difficulties before proposing specific solutions in welding methods and unique formulations of welding consumables. Their products have received recognition and endorsements from key industry groups, including ABS, BV, DNV, LRS, IRS, IBR, RDSO, TOYO, BHEL, NTPC, TATA, JINDAL, L&T, and many more, cementing our name as a reliable partner in welding technology and solutions. GEE Limited’s comprehensive product line serves a variety of industrial sectors. The company’s welding technology competence and commitment to producing high-quality goods have helped it establish itself as a prominent producer.

Growth in the SS Welding Market
The stainless steel welding market is experiencing strong growth owing to fast infrastructural development and industrial expansion. Construction, infrastructure, shipbuilding, food and beverage, and chemical and petrochemical industries contribute to India’s economic growth.

GEE Limited is well-positioned to handle this growing demand thanks to its innovative production capabilities and unwavering dedication to quality. By producing high-quality SS electrodes locally, GEE Limited not only supports the domestic market but also decreases dependency on imported goods, helping to grow India’s economy.

INOSEAL PRIME stainless steel electrodes: Innovating welding solutions
GEE Limited’s latest product, the Inoseal Prime SS Electrodes, marks a substantial advancement in welding technique. These electrodes are specifically designed to satisfy the increasing demands of the Indian market, providing exceptional performance across a wide range of industrial applications. The Inoseal Prime SS Electrodes are designed for welder-friendly operations. This improves operational efficiency, shortens post-weld cleanup time, and increases production.

Introducing the Inoseal Prime SS Electrodes demonstrates GEE Limited’s dedication to providing cutting-edge, high-quality welding solutions. By focusing on the specific needs of the Indian market and following high manufacturing standards, GEE Limited maintains its welding industry leadership. These electrodes, known for their remarkable performance and versatility, are set to become the preferred option of specialists in industries such as construction, shipbuilding, food and beverage, and chemical and petrochemical facilities.

GEE Limited’s strategic vision and commitment to quality have established it as a pioneer in the welding industry. The introduction of the Inoseal Prime SS Electrodes positions the company to expand its market presence and address India’s growing need for high-quality welding solutions. As infrastructure and industrial operations rise, GEE Limited’s innovative products will play an important role in supporting and developing the country’s industrial development. The company’s dedication to manufacturing 100 percent “Make in India” products boosts the home market while aligning with national goals to develop self-reliance and economic development.

In summary, GEE Limited’s unwavering commitment to innovation, quality, and customer satisfaction, together with its ground-breaking Inoseal Prime SS Electrode line, places the company at the forefront of the developing SS welding market. As the need for high-quality welding solutions increases, GEE Limited stays committed to providing cutting-edge products that promote industry excellence and contribute to India’s industrial success.

For more information, visit: https://www.geelimited.com/

When dependable manual arc welding is required, the Fronius Ignis 150/180 series excels. These welders are compact and durable, with modern technology and user-friendly functions for high-quality welds.

Fronius produces excellent welds in even the most adverse conditions, whether indoors or outdoors or in the narrowest of places, using high-quality welding equipment that is both strong and easy to use. The new Fronius Ignis 150/180 series was built to suit these needs. The sturdy casing on the outside protects against external variables such as dust and moisture. At the same time, the cutting-edge technology on the inside provides various simple functions to aid in the welding process.

Each welding activity, whether assembly, maintenance, or repair, has unique needs. The weld must be accurate and able to withstand stress or weather conditions. This is true even when there is no reliable power grid available. This is no problem for the tiny Ignis, available in 150 A and 180 A power ratings. TIG variations are available for those seeking a mobile TIG welding solution for both types. The Ignis 180 also comes in country-specific models that can be used in areas with varying mains voltages.

Stable arc for any power grid
The first condition for quality welding is a consistent arc. The Ignis 150/180 achieves this accurately, even in voltage fluctuations, generator-powered operation, or grid links up to 100 metres long. The built-in power factor correction technology optimises the utilisation of the existing main voltage, enhancing the power factor. This makes the Ignis incredibly energy efficient and expands the welders’ operating range, giving them more or less free reign to create beautiful welds. The Ignis is thus the ideal partner, whether on construction sites, for repair and maintenance work in industry and agriculture, or in your home workshop.

Powerhouse with a wide range of functions
Although the Ignis 150 (6.5 kg) and Ignis 180 (8.8 kg) are lightweight and easy to use, they incorporate sophisticated technology and functions to make routine welding easier. First and foremost, both systems have an easy-to-use menu that can be accessed using a rotary or push button, allowing users to select their preferred parameters, and the 7-segment display displays the settings.

The Ignis also includes SoftStart, HotStart, and TrackingArc functions to aid welders when they begin welding. SoftStart was developed specifically for basic electrodes that require a low welding current. HotStart, on the other hand, boosts the current for a fraction of a second at the start to help the electrode ignite more easily, which is especially advantageous for rutile and cellulose electrodes. TrackingArc, like a torch, aids in determining the precise beginning point, such as when re-igniting following an interruption or electrode change. This is especially handy for non-automatic darkening welding helmets. This eliminates welding faults like end-craters or notches from forming in the first place, saving time on reworking.

Pulse function delivers perfection at speed
The MMA Pulse function is well-suited to producing visually appealing, high-quality welds. This function allows for high-quality welding at a rapid rate and is an ideal solution for difficult welding operations in small places. TIG pulse is also available for the TIG version of the Ignis 180. The pulsed TIG arc is particularly useful for welding thin materials because it introduces less heat into the base material. When pulsing, the welding specialist has complete control over the weld pool and can thus achieve the desired seam appearance with high precision.

For more information, visit: https://www.fronius.com/en-in/india

In the fast-paced world of metal production, thermal cutting stands out as a critical process, enabling industries to sculpt materials with unparalleled precision. This article explores the various cutting techniques, the role of energy carriers, and the importance of bevel cutting, highlighting how each step contributes to the final product’s quality and durability.

Thermal cutting is a vital production process within the metal production and metalworking sectors, covering areas such as structural engineering, machine fabrication, energy equipment manufacturing, shipbuilding, and plant manufacturing. Essentially, this process harnesses energy in various forms to shape a wide range of ferrous and non-ferrous materials, whether sheets or hefty slabs. These materials, commonly called “Flats” in the metal processing realm, encompass different grades. Conversely, other metal types like angles, channels, beams, pipes, and rods are collectively known as “Longs.”

Classification of thermal cutting processes
Thermal cutting can be classified based on several criteria. First, material type and thickness play a crucial role, as the choice of thermal cutting process depends primarily on whether the material is ferrous or non-ferrous and its thickness. Precision is another critical factor, as each thermal cutting process maintains specific tolerances related to basic process fundamentals, quality, and dimensional accuracy. Quality attributes such as perpendicularity, angularity tolerances, and permissible roughness depth are defined for different cutting methods. The physics of the cutting process and material effects are also significant, with cutting processes categorised by their underlying physics, such as burning via oxidation, melting, and vaporization (sublimation). The process selection influences material type, tolerances, and the chemical and physical reactions post-cutting.

The type of production also affects the selection process, ranging from manual tools to fully automated systems across various industries. Production volume and location—on-site, enclosed areas, or typical factory settings—are critical considerations. Desired post-cutting operations also influence the choice, as thermally cut parts often undergo fitting, welding, grinding, bending, or heat treatment after cutting. The energy carrier used in the process, such as hot gases, electric gas discharge, or light beams, directly impacts the physical and mechanical properties of the cut parts. Finally, considering factors like mechanical stress, chemical reactions, and fatigue, applying the cut part determines the appropriate thermal cutting process based on the intended use.

Primary thermal cutting technologies
Plates can be cut through three primary processes: oxyfuel, plasma, and laser. Each technology allows plates to be cut straight or with a bevel.

Bevel cutting is essential in fabrication units for several reasons. Proper edge preparation for welding is crucial for achieving high-quality results, maintaining productivity, and minimising costs associated with rework and downtime. Preparing metal for welding typically involves cutting and beveling the base material, and the level of care and preparation invested in the initial cut can significantly reduce the need for extensive post-processing later on. Various tools can be used for edge preparation, including torches, plasma cutters, shears, manual tools like wheels, and mechanical bevel cutters. However, each edge preparation method has its own advantages and disadvantages. Ensuring proper metal preparation for welding is essential for consistently producing high-quality results, maintaining productivity, and minimising costs.

In industrial settings, bevel cutting is required in various sectors and applications where precise and angled cuts are necessary for welding or joining metal components. Common industries and applications include structural steel fabrication, shipbuilding, automotive manufacturing, aerospace, oil and gas, heavy equipment manufacturing, power generation, and metalworking and fabrication shops. Bevel cutting is essential wherever precise and angled cuts are required to facilitate these diverse industries’ welding, assembly, and fabrication processes.

Messer’s role in plate cutting
Messer plays a significant role in plate cutting by offering comprehensive solutions tailored to the diverse needs of industries ranging from automotive and aerospace to construction and energy. Their cutting-edge technologies and equipment ensure precision, efficiency, and cost-effectiveness in plate-cutting processes. Messer’s offerings include oxyfuel cutting systems for thick carbon steel plates, plasma cutting systems for a wide range of materials, fibre laser cutting systems for unmatched precision, and hybrid cutting solutions that combine multiple technologies to maximise efficiency and versatility. Messer’s plate-cutting solutions are designed for seamless integration into automated production environments, enabling increased productivity, reduced labour costs, and improved workflow efficiency. Their range of bevel tools, from manual to automated, ensures that all preparatory work is completed efficiently, enhancing the overall cutting process.

Overall, Messer’s plate-cutting solutions provide industry-leading performance, reliability, and versatility, empowering manufacturers to achieve superior cutting results while optimising their production processes.

Why is bevel cutting necessary in fabrication units?
Proper edge preparation for welding is crucial in any application for achieving high-quality results, maintaining productivity, and minimising costs associated with rework and downtime. Preparing metal for welding typically involves cutting and beveling the base material. The level of care and preparation invested in the initial cut can significantly reduce the need for extensive post-processing later on. Various tools can be used for edge preparation, including torches, plasma cutters, shears, manual tools like wheels, and mechanical bevel cutters. However, each edge preparation method comes with its own advantages and disadvantages.

Ensuring proper metal preparation for welding is essential for consistently producing high-quality results, maintaining productivity, and minimising costs.

For instance, cutting with a right-angle grinder is cost-effective, portable, and requires minimal setup and maintenance compared to other options. However, achieving clean, straight cuts with this method demands significant practice and skill. Therefore, making the initial cut as clean, straight, and consistent as possible facilitates the production of quality results.

A clean and consistent gap between the two pieces to be welded results in a stronger and more consistent weld, requiring less filler metal. This not only reduces costs but also saves time in the welding process.

Where is bevel cutting required?
Industrial bevel cutting is required in various sectors and applications where precise and angled cuts are necessary for welding or joining metal components. Some common industries and applications where industrial bevel cutting is essential include:

Structural Steel Fabrication: Bevel cutting is crucial for preparing structural steel components such as beams, columns, and plates for welding in construction projects.

Shipbuilding: Shipbuilding requires precise bevel cutting of metal plates and sections to ensure proper fit-up and welding of hulls, decks, and other structural components.

Automotive Manufacturing: Bevel cutting fabricates automotive frames, chassis, and body panels, ensuring accurate assembly and welding of vehicle structures.

Aerospace Industry: Aerospace applications require bevel cutting to fabricate aircraft components such as fuselages, wings, and engine parts to meet strict performance and safety standards.

Oil and Gas Sector: Bevel cutting is essential for preparing pipes, valves, and other components used in oil and gas pipelines, refineries, and processing plants.

Heavy Equipment Manufacturing: Industrial machinery and equipment manufacturers use bevel cutting to fabricate components such as frames, booms, and brackets, ensuring precise assembly and structural integrity.

Power Generation: Bevel cutting is employed to fabricate components for power plants, including turbine blades, boiler parts, and heat exchangers, to ensure efficient operation and reliability.

Metalworking and Fabrication Shops: Bevel cutting is commonly used in metalworking and fabrication shops for various applications, including custom fabrication projects, repair work, and prototype development.

Overall, industrial bevel cutting is essential wherever precise and angled cuts are required to facilitate welding, assembly, and fabrication processes in diverse industries and applications.

Messer’s Role in Plate Cutting:
Messer offers comprehensive plate-cutting solutions tailored to the diverse needs of industries ranging from automotive and aerospace to construction and energy. Their cutting-edge technologies and equipment ensure precision, efficiency, and cost-effectiveness in plate-cutting processes. Here’s an overview of Messer’s plate-cutting solutions:

Oxyfuel Cutting: Messer’s oxyfuel cutting systems provide robust and reliable cutting solutions for thick carbon steel plates. Oxyfuel cutting achieves high-quality cuts with minimal dross and excellent edge squareness using oxygen and fuel gas, such as acetylene or propane.

Plasma Cutting: Messer’s plasma cutting systems utilise advanced plasma technology to cut a wide range of materials, including carbon steel, stainless steel, aluminium, and non-ferrous metals. With high cutting speeds, precision, and versatility, Messer’s plasma cutting solutions are ideal for various applications, from thin gauge to thick plate cutting.

Fibre Laser Cutting: Messer’s fibre laser cutting systems deliver exceptional speed, accuracy, and flexibility for cutting various materials with unmatched precision. With fibre laser technology, Messer’s cutting solutions offer superior edge quality, minimal heat-affected zones, and reduced operating costs compared to traditional cutting methods.

Combination Cutting: Messer offers hybrid cutting solutions that combine oxyfuel, plasma, and fibre laser technologies to maximise cutting efficiency and versatility. These integrated systems allow users to optimise cutting processes for different material types, thicknesses, and applications, achieving optimal results with minimal setup time and material waste.

Automation and Integration: Messer’s plate-cutting solutions are designed for seamless integration into automated production environments, enabling increased productivity, reduced labour costs, and improved workflow efficiency. From robotic cutting systems to advanced software solutions, Messer offers a range of automation options to streamline plate-cutting operations and maximise throughput.

Bevel solutions: Messer has a range of bevel tools, from manually positioned tools for simple beveling to automated bevel tools in oxyfuel, plasma, and Laser processes for complicated contour beveling and to produce all preparatory work in next to no time.

Overall, Messer’s plate-cutting solutions provide industry-leading performance, reliability, and versatility, empowering manufacturers to achieve superior cutting results while optimising their production processes.

For more information, visit: https://in.messer-cutting.com/

Eicher focuses on CNG solutions, lowering particle emissions in Delhi NCR, and working with major stakeholders such as Nuniwal Roadways.

Nuniwal Roadways in Gurgaon has placed an order for 100 Eicher Pro 2114XP CNG in the cascade sector with Eicher Trucks and Buses, a part of VE Commercial Vehicles Limited. This step demonstrates Eicher Trucks and Buses’ commitment to collaborating with clients to develop various alternative energy solutions, decreasing environmental impact in key zones.

Nuniwal Roadways has been operating since 1996 and is a prominent participant in the CNG Cascade, Telecom, Electronics, Retail, and FMCG categories. These freshly purchased CNG vans will distribute CNG fuel in different states.

Vinod Aggarwal, Managing Director and CEO of VECV comments, “I am delighted to witness the strengthening of our relationship with Nuniwal Roadways for sustainable mobility. These vehicles are designed with state of the art technology and have superior uptime and best-in-class fuel efficiency. We look forward to working with Nuniwal Roadways as they grow their fleet of CNG trucks with low particulate emissions in the Delhi NCR.”

Rakesh Yadav, MD & Chairman, Nuniwal Roadways, says, “We are happy to partner with Eicher Trucks and Buses. Pro 2114XP CNG vehicles align perfectly with our commitment to sustainability and operational efficiency. With their advanced fuel-efficient technology, higher payload capacity, and superior uptime, these vehicles will significantly enhance our logistics operations. We look forward to a long and fruitful partnership with Eicher as we work together towards a greener and more efficient transportation ecosystem.”

The Eicher Pro 2114XP CNG variant is powered by a fuel-efficient, cutting-edge CNG engine and features a Domex chassis, allowing the vehicle to carry a larger payload.  The proven engine generates 135 horsepower and has a larger CNG tank capacity. With enhancements like Fuel Coaching and an auto mileage booster, the Eicher Pro 2114XP CNG is designed for easier loading and unloading, simple maintenance, longer service intervals, cargo safety, and higher uptime. It includes the industry-first telematics solution ‘My Eicher’, which is backed by the Eicher Uptime Centre and provides location tracking, geo-fencing, and real-time vehicle monitoring.

Eicher Trucks and Buses has one of the broadest product offerings in the market. Eicher was the first to introduce a fully connected range of vehicles with advanced telematics, providing improved fuel efficiency, superior uptime thanks to the industry’s first Eicher Uptime Centre support, and segment-specific benefits such as improved logistical efficiency in e-commerce and passenger safety in buses.

For more information, visit: https://eicher.in/

Discover how Krofta Engineering Limited revolutionises water treatment with its advanced conventional clarifiers.

Krofta Engineering Limited, based in India, is a global leader in water and wastewater treatment systems. The company provides worldwide water and wastewater treatment solutions, resource recovery, and energy generation. Its capabilities span the entire project lifecycle, including design, engineering, manufacturing, installation, and commissioning. All manufacturing is conducted at its facility in North India.

Krofta Engineering Limited offers comprehensive turnkey solutions for water, wastewater, and effluent treatment plants. The company upholds the highest standards in quality and procurement.

With over 4,000 installations in India and over 12,000 globally, Krofta Engineering Limited consistently delivers reliable, cost-effective solutions that meet customer requirements and ensure on-time delivery and operational efficiency.

Their equipment serves various industries, including pulp and paper, desalination, power plants, dairy, pharmaceuticals, chemicals, municipal services, food and beverage, and oil refineries. Krofta Engineering Limited has also established successful partnerships with international companies to supply technology in India, the Middle East, Southeast Asia, and Africa.

Conventional clarifier
Krofta offers central- and peripheral-driven conventional clarifiers designed to remove solid particles and impurities from water through gravity settling. In these systems, water enters the clarifier tank through an inlet, which is referred to as influent. The influent’s velocity is significantly reduced inside the clarifier, creating a calm or quiescent zone. This allows solid particles to settle to the bottom of the tank under gravity’s influence.

The settled particles accumulate as sludge at the bottom, known as the settling zone. The time required for particles to settle depends on their size, weight, and the water’s characteristics. A scraper arm at the tank’s bottom removes the sludge to manage sludge buildup.

As the particles settle and the clarified water rises, it reaches the surface where a weir or baffle installed at the tank’s periphery allows the clear water to flow over while retaining fine particles. The clarified water is then collected in a launder for further treatment or distribution.

Popular applications
Krofta Engineering Limited’s conventional clarifiers are widely used in various applications, including municipal sewage treatment plants, industrial effluent treatment plants, and common effluent treatment plants.

Contact us: krofta@kroftaengineering.com

KMRA Associates LLP is at the forefront of transforming the warehousing industry in India, with recent projects in Kolkata, Jaipur, Lucknow, and Varanasi. Each facility blends architectural innovation and sustainable development, positioning KMRA as a pivotal player in the logistics sector.

In the bustling landscape of logistics and warehousing, KMRA Associates LLP has emerged as a beacon of innovation and reliability. Established recently, KMRA has swiftly made its mark by spearheading the development of four expansive warehouse facilities across key cities in India: Kolkata, Jaipur, Lucknow, and Varanasi.

Project overview
Each project site showcases KMRA’s commitment to excellence and foresight in design and construction. In Lucknow, the Phase-1 site spans an impressive 3,07,764 sqft, designed to accommodate future expansions seamlessly. Varanasi’s Phase-1 site covers 1,00,000 sqft and is also equipped with expandable features, reflecting KMRA’s strategic approach to growth. Jaipur, known for its successful Oswal Flipkart project, expanded by 44,502 sqft in Phase 2, emphasising KMRA’s agility in meeting market demands. Kolkata’s Phase-1 site boasts 3,76,435 sqft, underscoring the scale and ambition of KMRA’s operations.

Architectural and structural ingenuity
Collaborating with Framework Interiors and managed by industry leaders Knight Frank India LLP and Colliers International Group Inc., KMRA’s projects are not just warehouses but architectural landmarks. Each building adheres to stringent design standards such as the AISC-2016 (LRFD) code and MBMA guidelines, ensuring robustness and durability. The integration of standing seam roof sheeting systems with a 10-year warranty showcases KMRA’s commitment to quality and longevity.

Clientele and industry impact
Prestigious clients like Oswal Woolen Mills and Nahar Enterprises bolster KMRA’s rapid ascent in the warehousing sector. These partnerships underscore KMRA’s capability to handle large-scale operations and deliver beyond expectations. By providing state-of-the-art facilities and adaptable designs, KMRA has set a new benchmark in the industry, enhancing efficiency and productivity for its clients.

Sustainable development and future outlook
Beyond functionality, KMRA strongly emphasises sustainability. Projects include greenfield plots with comprehensive facilities such as tank farms, utility buildings, and environmental management systems (ETP, STP, WTP). This holistic approach meets current environmental standards and positions KMRA as a leader in responsible development.

Conclusion
As KMRA Associates LLP continues to expand its footprint across India, its commitment to excellence, innovation, and sustainability remains unwavering. By integrating cutting-edge design, robust infrastructure, and client-centric solutions, KMRA is not just building warehouses but shaping the future of logistics in India. In essence, KMRA Associates LLP exemplifies how vision, expertise, and dedication can transform challenges into opportunities, setting a new standard for the warehousing industry in India and beyond.

For more information, visit: https://www.everestind.com/

The door manufacturing industry is on the brink of a transformation with the introduction of engineered doors certified under the latest IS standards. As we debunk the myth that solid timber-infill doors are inherently superior, we explore how flush doors, regardless of their construction, are now meeting new quality and performance benchmarks.

In the realm of door manufacturing, a new era is dawning with the advent of engineered doors certified with IS 2202 part 2: 2022 and  IS 2191 part 2: 2022. It’s time to debunk the myth that solid timber-infill doors are inherently superior. Flush doors, irrespective of their construction, can now be certified under four distinct standards, each tailored to different materials and applications.

These standards include IS 2202 (Part 1): 2023, which pertains to Wooden Flush Door Shutters with a solid core type and plywood face panels; IS 2202 (Part 2): 2022, covering Wooden Flush Door Shutters with a solid core type and face panels made from particle board, high-density fibre board, medium-density fibre board, or fibre hardboard; IS 2191 (Part 1): 2022, which deals with Wooden Flush Door Shutters featuring cellular, hollow, or tubular core types with plywood face panels; and IS 2191 (Part 2): 2022, which focuses on Wooden Flush Door Shutters with cellular, hollow, or tubular core types and face panels made from particle board, high-density fibre board, medium-density fibre board, or fibre hardboard.

Despite variations in construction, performance criteria remain consistent. The belief that solid timber doors are inherently superior is a misconception. Flush door shutters can now be classified into two grades: BWP (Boiling Water Proof) Grade, recommended for use in humid and dry locations, and MR (Moisture Resistance) Grade, recommended for dry locations only.

All four types of Flush Doors fall under mandatory quality control orders, necessitating the ISI mark on all manufactured doors from 28.2.2025. The flush doors must undergo a series of rigorous tests. Type Tests include dimensions and squareness, general flatness, local planeness, impact indentation, flexure, edge loading, shock resistance, buckling resistance, slamming, misuse, varying humidity, end immersion, knife, glue adhesion, and screw withdrawal resistance tests. Acceptance Tests cover dimensions and squareness, general flatness, local planeness, slamming, end immersion, knife, and glue adhesion tests.

Doors made with engineered materials offer the same performance with superior surface finishes. This presents an opportunity for the door industry and furniture manufacturers to transition to 100% engineered material doors certified under IS 2202 Part 2 or IS 2191 Part 2, allowing the use of popular MDF/HDF skins and decorative options with modern edge banding.

Manufacturers stand to gain numerous advantages by adopting engineered doors, including eliminating the need to search for wood, removing timber seasoning requirements, avoiding chemical treatments, minimising energy costs during production, reducing labour costs, increasing production efficiency, achieving a superior finish, and offering an eco-friendly and sustainable product.

Engineered doors can utilise highly engineered materials, nearly 100% produced from sawmill waste, shavings, and other by-products. These materials are converted into the infill alongside HDF/MDF skins, engineered stiles, and rails. The door industry can streamline its processes and achieve ISI certification using modern engineered materials, ensuring increased productivity and profits while maintaining a minimal quality benchmark.

Engineered doors represent not just a technological advancement but a sustainable and efficient solution for the future of door manufacturing. With modern materials and standards, the door industry can look forward to a future of innovation, productivity, and quality assurance.

For more information, visit: https://sleekboards.com/

Intelligent welding systems are transforming global manufacturing by harnessing AI and robotics to boost precision, efficiency, and safety. This story offers a glimpse into the latest industry innovations and trends, featuring insights from leading experts driving these advancements.

The welding industry, a linchpin in modern manufacturing, faces an evolving landscape of challenges and opportunities. From overcoming skill shortages to adopting advanced technologies, professionals across the sector are pushing the boundaries of what’s possible. Insights from leading experts reveal a dynamic shift toward intelligent systems, fibre laser welding, robotic advancements, and green practices. This comprehensive overview explores how these innovations reshape the welding world, ensuring greater precision, efficiency, and sustainability.

Overcoming welding challenges
Essential yet complex welding poses significant challenges, from selecting optimal parameters to maintaining consistency across various materials. The advent of intelligent welding systems is revolutionising this landscape. Amlan Saha from Fronius India states, “Intelligent systems are not just enhancing precision; they are fundamentally changing how we approach welding.” These systems integrate advanced technologies like smart card devices, which provide Internet of Things (IoT) functionalities for improved traceability and quality control.

One of the standout features of these systems is the intelligent teaching mode. Traditional robotic welding setups often require meticulous manual adjustments, leading to potential errors and inefficiencies. Saha explains, “With intelligent teaching, we can simplify robotic setups, drastically reducing time and minimising rework.” This innovation is particularly beneficial in applications like thick plate welding for bogie frames and thin material welding, where precision and adaptation to variations are crucial.

The practical impact of these intelligent systems is evident in their ability to manage complex welding tasks with minimal intervention. For instance, hard automation systems and intelligent power sources in large-scale industrial settings contribute to high-quality welding, enhancing productivity and reducing defects. Saha concludes, “The evolution of intelligent welding systems represents a major leap forward, addressing the multifaceted challenges of modern manufacturing.”

Emerging trends in fibre laser welding
Fiber laser welding is rapidly gaining prominence due to its speed, precision, and versatility. Amrityoga Mishra of Great-Yuva Welding Expert highlights the transformative impact of this technology, particularly in the automotive sector. “Fiber laser welding is not just a trend; it’s becoming a cornerstone of modern manufacturing,” Mishra notes. The technique’s ability to perform high-speed, high-precision welds makes it an attractive option, surpassing traditional efficiency and design flexibility methods.

Mishra emphasises the advantages of fibre laser welding, including its speed up to seven times faster than traditional methods. This efficiency is achieved through a single-sided welding process that eliminates the need for double-sided pressing. Moreover, fibre laser welding offers significant design freedom, reducing the need for additional supports and components. As Mishra elaborates, “The ability to achieve deep, precise welds with minimal heat-affected zones makes fibre laser welding ideal for industries demanding high-quality and complex joints.”

Keyhole welding, a technique within fibre laser welding, further exemplifies the technology’s precision. With power densities significantly higher than traditional methods, keyhole welding enables deep penetration and high-quality welds with reduced thermal distortion. As Mishra predicts, “The continued advancement of fibre laser welding will drive further innovation and adoption, leading the future of welding practices.”

Innovation in robotic welding technology
Integrating robotics into welding technology is reshaping the industry, offering enhanced productivity, precision, and efficiency. Anoop Singhal from CRP Robot Technology emphasises the versatility of modern robotic systems. “Today’s robotic welding solutions are designed to handle a wide range of tasks, from delicate operations to heavy-duty applications,” Singhal explains. With capabilities ranging from 3 kg to 210 kg payloads and reach options from 600 mm to 3.5 meters, these robots cater to various welding techniques, including MIG, TIG, and laser cutting.

Advanced sensors and software further enhance the precision of robotic welding. Laser sensors, seam trackers, and arc sensors ensure high accuracy, while offline simulation software allows for meticulous planning and programming of welding tasks. Singhal notes, “The integration of these technologies streamlines operations and reduces setup times, leading to more efficient and accurate welding processes.”

Collaborative robots (COBOTS) represent another significant advancement. Designed to work alongside human operators, COBOTS enhance safety and flexibility. Singhal highlights their user-friendly design and intuitive programming, improving welding operations’ productivity and safety. “COBOTS are a game-changer, offering a blend of automation and human collaboration that boosts overall efficiency,” Singhal asserts.

Automation and advanced material handling in plate-cutting
The plate-cutting industry is undergoing a significant transformation with the shift towards automation. Duraiswamy Ravichandran from Messer Cutting System India Pvt. Ltd emphasises the benefits of automation in enhancing productivity, reducing costs, and improving safety. “Automation addresses inefficiencies in traditional manual methods, leading to streamlined processes and higher operational efficiency,” Ravichandran explains.

Automation systems offer numerous advantages, including increased productivity and improved safety. By handling materials more efficiently, automation reduces operation times and lowers costs. Advanced systems, such as vertical storage towers and automated retrieval units, optimise material handling and reduce manual intervention. Ravichandran highlights practical applications, such as a facility that achieved a 30 percent increase in productivity and a 25% reduction in labour costs through automation.

Furthermore, automation improves product quality by ensuring precise and consistent cutting, minimising errors, and reducing material wastage. Ravichandran concludes, “Embracing automation in plate-cutting enhances efficiency and supports sustainability by optimising resource utilisation and reducing waste.”

Embracing a sustainable future
As the industry advances, addressing environmental impact remains a critical focus. Rituraj Bose, Honorary Secretary General of IIW-India, underscores the importance of adopting green welding practices. “Despite technological advancements, the environmental impact of welding is a pressing issue that needs to be tackled,” Bose states. Welding processes release pollutants that contribute to global warming and pose health risks, making adopting greener techniques essential.

Green welding practices, such as solid-state welding methods, offer significant environmental benefits. Techniques like friction stir welding generate less pollution and energy consumption than traditional methods. Bose explains, “Friction stir welding is highly energy-efficient and produces no smoke or noise, making it a cleaner alternative.” Additionally, arc welding techniques like submerged arc welding (SAW) offer reduced emissions, although they are limited to specific applications.

Using virtual reality (VR) simulators in training represents another step towards sustainability. By reducing the consumption of materials during initial training stages, VR simulators help minimise waste and lower costs. Bose advocates for the broader adoption of these tools, stating, “Investing in VR simulators and greener welding techniques will reduce environmental impact and enhance worker safety.”

Bridging gaps and driving innovation
Collaboration among industry stakeholders is crucial for driving innovation and improving welding practices. Duraiswamy Ravichandran underscores the value of close cooperation between OEMs and integrators. He notes, “The best ideas come when integrators and source suppliers work closely together,” highlighting how collaborative efforts can lead to superior outcomes in manufacturing.

Anoop Singhal echoes this sentiment, emphasising the need for more industry sessions to facilitate knowledge exchange. He points out, “There is still a significant gap in information sharing within the cutting and welding sector,” suggesting that more frequent interactions are essential for driving the industry forward. Industry associations and media professionals play a vital role in fostering these connections and aligning educational outcomes with industry needs.

Aligning education with industry demands
The welding industry faces challenges in aligning educational training with actual industry needs. Amrityoga Mishra stresses the importance of frequent interaction between industry associations and educational institutions to bridge this gap. He suggests that “frequent interaction and seminars are required to align educational outcomes with industry demands,” emphasising the need for updated training programmes that reflect current industry practices.

Investing in skilling and training is crucial for addressing the shortage of skilled welders and ensuring the workforce is equipped to handle emerging technologies and practices. By aligning education with industry requirements, the welding sector can build a more capable and adaptable workforce ready to meet the demands of modern manufacturing.

Conclusion
Intelligent welding systems, fibre laser welding, and robotic technologies are reshaping the field, offering new solutions to longstanding challenges. Embracing green practices and investing in skilling and training further contribute to the industry’s evolution. As the sector advances, collaboration and strategic planning will be key to achieving greater efficiency, quality, and sustainability in welding practices.

The longevity and safety of construction are increasingly dependent on adhesives and sealants. Discover breakthroughs such as Sika’s Purform® and iCure technologies, which address future concerns while improving performance and environmental responsibility.

Adhesives and sealants are becoming increasingly important in the rapidly changing construction and infrastructure development landscape. As buildings rise to unprecedented heights and structures require greater endurance, bonding technologies are revolutionising the industry. This article investigates cutting-edge advances in adhesives and sealants, their applications in critical infrastructure, and how Sika is addressing tomorrow’s difficulties.

The cornerstone of critical infrastructure
Choosing adhesives and sealants is far from simple when it comes to bridges, high-rise buildings, and other critical infrastructure. These materials are the hidden heroes who ensure the durability and safety of their most vital structures.

Key considerations:
Sikaflex PRO-3 Purform and SikaFlex Construction+ offer up to ±35 percent movement capabilities (ASTM C719), making them ideal for managing dynamic loads in large-scale structures. Their sophisticated formulas offer long-lasting performance by resisting ageing, weathering, and chemical exposure. For example, Sikaflex Construction+ is well-known for its remarkable weather resilience. Furthermore, these sealants are designed to withstand high loads, indicating their mechanical strength and appropriateness for large infrastructure projects.

Innovations in material science
Purform® and iCure technologies anticipate future issues in construction and industrial applications and meet existing needs. They provide a potent combination of improved performance, safety, and environmental considerations determining the industry’s future. As these technologies advance and integrate, we may anticipate increasingly more sophisticated solutions that address bonding and sealing challenges while prioritising user safety and environmental effects. The future of building is not just about what we create but also how we bond it together – and that future is becoming brighter and more secure with each technical innovation in the realm of adhesives and sealants.

Meeting environmental and safety standards
As regulatory standards grow, the adhesives and sealants industry adapts to meet the difficulties. Many modern sealants, such as SikaFlex Construction+ and SikaFlex Pro3, carry the GEV Emicode EC1PLUS designation, indicating low emissions. There is also a considerable preference for isocyanate and solvent-free alternatives, such as Sikaflex-127. Furthermore, there is a rising emphasis on minimising environmental impacts across the full product lifecycle.

Performance under pressure
Modern sealants are engineered to withstand harsh environments with exceptional tenacity. For example, the Sikaflex-11 FC Purform can tolerate temperatures ranging from -40°C to +80°C. These sealants are also UV resistant, making them ideal for outdoor applications, and they provide great moisture resistance in high-humidity conditions. Their multifaceted approach effectively combats possible degradation, resulting in long-lasting performance under various situations.

Bridging the gap: Traditional and advanced materials
Integrating traditional materials with modern composites creates new bonding issues. Flexible adhesive solutions are designed to allow for differential movement between incompatible materials, resulting in a secure bind. Furthermore, specialised surface preparation procedures and primers, such as Sika Primer 3, are utilised to generate ideal bonding conditions, increasing adhesive systems’ efficiency.

Versatility in application
Modern adhesives and sealants are surprisingly adaptable. For bonding applications, solutions such as Sikaflex-11 FC Purform can adhere to various materials, including concrete, masonry, reconstituted or cast stone, ceramic, wood, metal, and glass. Additionally, these items can seal vertical and horizontal connections, demonstrating their multi-functionality.

Indoor and outdoor use
These sealants are suitable for interior and outdoor applications since they are weather-resistant and have a wide service temperature range. This adaptability makes material selection and inventory management easier for construction professionals, providing a single solution to various difficulties.

The future of adhesives and sealants
Looking ahead, the industry is poised for continued innovation. There is a major emphasis on sustainability, with a growth in environmentally friendly items such as bio-based formulas and recyclable designs. Customisation is also a major trend, as control over the manufacturing process allows the development of unique feature combinations customised to specific applications and substrates. Safety advancements are a top concern, with continuing research into low-emission, non-toxic formulations increasing worker safety and environmental protection. Furthermore, performance optimisation is a prominent research field that improves strength, flexibility, and durability over countless environmental conditions. In addition, the sector anticipates and adapts to evolving global environmental and safety laws.

For more information, visit: https://www.sika.com/

Zhuzoor Infratech Private Limited is redefining how construction materials are sourced and supplied. By offering top-quality materials at competitive prices, seamless logistics, and flexible financing, Zhuzoor is quickly becoming the go-to marketplace for contractors and builders across the industry.

Zhuzoor Infratech Private Limited is a modern marketplace for construction materials, designed to take orders from business customers, including infrastructure contractors and builders, for construction materials of any brand. These orders are fulfilled by sourcing the materials from suitable manufacturers. Zhuzoor’s mission is to revolutionise the construction market by offering top-quality materials at the best possible rates, all under one roof, along with seamless logistics and flexible financing options.

One of the standout features of Zhuzoor is the ease of material sourcing, providing key construction materials under one roof and eliminating the hassle of vendor management. The company ensures the best price and quality by sourcing materials from a wide range of approved manufacturers. Their frictionless logistics service guarantees the doorstep delivery of procured materials, managed through an established network of transporters. Zhuzoor also offers flexible financing terms, providing a conducive credit facility that eases the working capital stress for customers. The company’s state-of-the-art tech platform ensures that customers have clear visibility over material movement, further enhancing the procurement experience.

Since its inception in December 2021, Zhuzoor has made significant strides. Commercial operations began in May 2022, marked by the receipt of their first order. By January 2023, the company achieved a turnover of INR 100 crore in just eight months, and by the end of FY23 in March 2023, they reached a turnover of over INR 250 crore. The momentum continued into FY24, with Zhuzoor achieving a turnover exceeding INR 550 crore by March 2024.

For more information, visit: https://zhuzoor.com/

At an evening event in Ranchi, MMD HEAVY MACHINERY INDIA PVT LTD India organised a workshop centred on green mining solutions. Y. Nagendra, Chief Operating Officer of South Kalimantan at PT Thriveni Indo Mining, discussed with B2B Purchase the growing importance of implementing sustainable practices in Indian mining operations.

What are Triveni’s current mining operations and future expansion plans in India’s mining and steel industries?
Triveni is one of India’s leading Mine Developers and Operators (MDOs). We have a significant presence in iron ore, with an annual production of 30 to 35 million tons, and in coal, particularly in Jharkhand, with about 22 to 23 million tons annually. In Maharashtra, we partner with Lloyd’s, where we’re currently producing 10 million tons of iron ore per annum, with plans to expand to 55 million tons. Additionally, we’re venturing into the steel business, aiming for 4 million tons of annual steel production. We expect these ambitions to materialise over the next three to four years, marking significant growth for Triveni.

How are mining companies responding to the statutory demand for lowering carbon footprints and maintaining sustainability?
There has been significant emphasis on sustainability from the government, with various incentive programs like the 5-star rating system, which rewards efforts in reducing carbon footprints and utilising non-conventional energy sources. Many mining organisations are adopting solar energy and other sustainable practices, even though the percentage of non-conventional energy use is still relatively small. However, with rising fuel prices, we expect nonconventional energy to play a much larger role in the future.

In Indian mines, mining equipment looks old-generation. How do you see this impacting the push toward modernisation and sustainability?
The equipment may seem outdated, but that’s not entirely accurate. The principles behind the machinery might be old, but the equipment itself has undergone significant upgrades. Modern equipment ranges in mines meet the latest fuel and pollution norms, focusing on energy efficiency and reducing carbon footprints. There have been substantial improvements in automation and safety features, making the equipment far more advanced than it appears. Additionally, there’s ongoing development towards electric and battery-powered machinery.

How are our mining policies leveraging sustainable mining?
Mining policies are continuously evolving to meet industry and environmental needs. These changes are necessary and positive, providing a regulatory framework that prevents companies from operating solely on their terms. Regular regulation updates ensure that the industry remains aligned with business and environmental goals.

What are the primary challenges hindering India from fully capitalising on its mining potential, and how does the auction process impact the competitiveness of merchant miners?
India is one of the leading mining countries globally, although not at the top. Several challenges prevent us from fully capitalising on our potential. One significant issue is the auction process for mines, which favours captive consumption. This makes it difficult for merchant miners to operate competitively. Many mines that have been allocated are yet to start operations due to these economic challenges. However, there may come a time when these mines are grouped to serve specific plants, which could change the economics and make operations more viable.

What are the major challenges faced by privately-owned coal mines in India, particularly in terms of pricing and competition?
In India, most coal mines are nationalised, except for a few that are privately owned. The majority of coal goes towards power generation. A key challenge is the pricing factor, as mines that have been auctioned with premium payments cannot compete with nationalised ones that don’t carry this premium. This disparity makes it difficult for newly auctioned mines to be financially viable.

Could you talk about the recycling practices within your mining practice?
Recycling is an integral part of our operations. For instance, used and burnt oil is sent to vendors or repurposed as a fuel agent for ammonium nitrate in blasting. While not all materials are recycled, we make significant efforts. At Triveni, we specialise in refurbishing old equipment. We strip down the machinery, identify non-usable components, and refurbish them to nearly new conditions. This practice, pioneered by our DRC (Dedicated Refurbishing Center) in Jamshedpur, is a testament to our commitment to sustainability through reusing old assets.

Could you share your thoughts on how companies like MMD HEAVY MACHINERY INDIA PVT LTD solutions will benefit sustainable mining operations?
It is very useful as they help us solve our challenges with custom-built solutions. Currently, we are having MMD HEAVY MACHINERY INDIA PVT LTD at some of our mines. The demand for sustainable mining is growing, focusing on business sustainability and environmental stewardship. From an ecological perspective, reducing the carbon footprint and lowering energy consumption is crucial. On the business side, sustainability is linked to cost reduction. If we can achieve both, the industry will thrive. We are taking steps toward business sustainability by implementing continuous mining and conveying technologies, which are more efficient and reduce costs. On the environmental front, we are exploring electric and battery operated equipment to decrease carbon emissions further. In the coming years, the government and private sectors will strongly support this shift towards sustainability in mining.

From anti-clogging screens to energy-efficient crushers, players in the crushing and screening sector are leveraging cutting-edge technologies to enhance operational efficiency, reduce costs, and improve environmental sustainability. This article delves into the insights shared by industry leaders on how innovation is reshaping the industry.

The crushing and screening industry is witnessing significant growth driven by rapid urbanisation, infrastructure development, and increasing mining activities. The global Crushing and Screening market was valued at USD 6449.6 million in 2023 and is projected to reach USD 8477.7 million by 2030, with a CAGR of 4.3 percent from 2024 to 2030. The mining industry dominates this market, accounting for 80% of the share, while sand and gravel aggregates comprise the remaining 20 percent.

This global growth trend is mirrored in the Indian market, which is experiencing a resurgence fuelled by a focus on customisation, quality, and comprehensive services. The acceleration of infrastructure projects and road construction is driving a projected 15 percent annual increase in demand for new crushing and screening equipment.

Technological breakthroughs driving efficiency
The industry is embracing technological advancements to address its customers’ evolving needs. Companies like Ashar Locker, Hailstone Innovations, Keestrack Crushers, MB Crusher, RD Infra Equipments, and Terex India are at the forefront of this transformation, introducing innovative products and solutions that set new standards in the industry.

Vasim Pradhan, Head Sales – India & International Business at Ashar Locker Pvt. Ltd., highlights how their ULTRA-FLEX Anti-Clogging Screens have revolutionised the industry. “Our anti-clogging screens combine polyurethane with steel, allowing each wire to vibrate individually, ensuring material passes through smoothly even in the wettest conditions,” he explains. This innovation has been particularly beneficial during the monsoon season when screening operations traditionally face significant challenges.

Sooraj Cherukat, DGM – Business Development and Sales at Hailstone Innovations Pvt Ltd, adds that their focus on advanced automation and cutting-edge production processes has resulted in rigid, efficient, and long-lasting machines. He emphasises that their equipment is designed to achieve the highest reduction ratio with the least power consumption, thereby lowering production and wear costs. Hailstone’s mobile crushing systems, particularly their trademarked SMART system, offer operational flexibility and reduced power consumption, making them a cost-effective solution for end users.

Terex India Private Limited has embraced automation to enhance the efficiency and accuracy of its crushing and screening operations. Ranga Swamy, Director of Customer and Product Support, explains how the company’s ACE Series automation system optimises processes by providing precise feedback and control. “Automation systems are critical for improving the efficiency of our operations, ensuring that processes are always optimised for peak performance,” says Swamy. Terex’s in-house “TRAC” device for online data collection and analysis further enhances material separation accuracy and efficiency. As the Indian market continues to evolve, the demand for such advanced automation solutions is expected to grow.

Sustainability at the forefront
Sustainability has become a central theme in the crushing and screening industry, with companies like Keestrack Crushers Pvt. Ltd. leading the charge. Deepak Pandit, Country Head at Keestrack, points out that their machines are designed with sustainability in mind. “We incorporate advanced dust suppression systems, energy-efficient drive technologies, and Tier 4 Final / Stage V compliant engines to minimise environmental impact,” he states. Keestrack’s diesel-electric and zero-drive options are particularly noteworthy, offering fuel savings of up to 40 and reducing the carbon footprint significantly. These innovations align with global trends toward greener operations and help clients meet stringent environmental regulations.

Rahul Deshmukh, Managing Director of RD Infra Equipments, also emphasises the importance of sustainability. RD’s focus on energy-efficient equipment and smart technologies like IoT and AI aims to reduce carbon footprints and enhance material recycling. “Our modular solutions are designed for versatility and customisation, allowing easy adaptation to various project requirements while maximising productivity,” Deshmukh notes. These efforts are complemented by a strong focus on safety and renewable energy integration, positioning RD as a forward-thinking player in the industry.

Productivity and operational efficiency
Enhancing productivity and operational efficiency is a key objective for companies across the sector. MB Crusher India Pvt. Ltd. has made significant strides in this area with its crusher and screening buckets, which enable onsite crushing and material separation. Piero Guizzetti, CEO of MB Crusher India, explains, “Our crusher buckets eliminate the need for material transportation and disposal, saving time and reducing operating expenses. This innovation streamlines workflows and boosts productivity, making our solutions indispensable in construction and mining.”

Keestrack’s commitment to operational efficiency is further reflected in its focus on product morphology and high reduction ratios. Pandit elaborates, “Our crushers are engineered to achieve superior product morphology and high reduction ratios, critical for maximising productivity in demanding environments.” Keestrack’s advanced crushing mechanisms and precise material size reduction capabilities ensure consistent output quality, particularly important in industries like concrete aggregate production.

Customisation and client-centric solutions
Customisation is becoming increasingly important in the crushing and screening industry as companies strive to meet the unique needs of their clients. Ashar Locker has made significant inroads by offering tailored screening media solutions. They conduct onsite audits to ensure customers use the right screening media at different stages, maximising plant efficiency. The company’s anti-clogging screens are highly sought worldwide, particularly for their ability to operate efficiently during the monsoon season. This period has traditionally posed significant challenges for the industry.

Hailstone Innovations also strongly emphasises customisation. Cherukat highlights its track-mounted and wheel chassis-based plants as examples of flexible solutions. “Our mobile plants offer greater operational flexibility, allowing them to be relocated quickly from one area to another,” he says. This flexibility is crucial in challenging terrains and when project timelines demand quick shifts in operations.

A path to innovation
As the C&S industry in India continues to evolve, the focus will likely remain on innovation, sustainability, and customisation. Companies are investing heavily in R&D to develop products that meet current demands and anticipate future challenges. The integration of advanced technologies like AI, IoT, and automation will further enhance operational efficiency and reduce environmental impact.

As infrastructural development and urbanisation accelerate in India, there will be a greater need for effective and environmentally friendly crushing and screening systems. Companies offering flexible, high-performance products while maintaining a strong commitment to sustainability will be well-positioned to lead the market.

India’s crushing and screening industry is pivotal, with technological advancements and sustainability initiatives driving the next wave of growth. As key players continue to innovate and adapt to the changing landscape, the industry is set to achieve new heights of efficiency, productivity, and environmental stewardship.

Mining equipment manufacturers are innovating to improve operational efficiency and safety as the mining sector experiences growth. Insights from key industry players offer a closer look at the current trends in equipment procurement.

India’s rich mineral endowment has established the mining industry as a cornerstone of the nation’s economy. As a crucial subsector, the mining equipment industry supports this growth. In FY24, India’s mining sector demonstrated notable resilience and expansion, with a 7.5 percent increase in overall output. Key minerals like iron ore and limestone experienced significant production boosts, fueled by strong demand from the steel and cement industries. Iron ore production climbed to 277 million metric tonnes (MMT), up from 258 MMT the previous year, marking a 7.4 percent rise. Limestone production reached a record 450 MMT, reflecting a 10.7 percent increase from 406.5 MMT.

This strong performance emphasises the industry’s vitality and the growing need for cutting-edge mining technology and equipment. The mining equipment sector has made considerable advancements in innovation, technology, sustainability, efficacy, and precision to support this thriving industry.

Innovative features
The mining equipment is evolving with significant advancements. CASE Construction Equipment, known for its innovative approach, continues to enhance productivity and operational efficiency with its 770NXe Series Backhoe Loaders. Satendra Tiwari, Executive Director of Operations, underscores the transformative impact of their technologies: “Our 770NXe Series incorporates cutting-edge telemetry (SiteWatch) and remote technologies, enhancing productivity and user experience. Real-time data facilitates better equipment utilisation, performance tracking, and safety assurance.”

CASE’s dedication to sustainability is evident in its adherence to BS-CEV IV emission standards and its forthcoming transition to BS-CEV V standards. Tiwari adds, “Our machines are engineered to minimise energy consumption and promote environmental responsibility, aligning with our commitment to innovation and sustainability.”

Wheel loaders play a crucial role in enhancing productivity across various mining operations. Under the leadership of its Chairman and Managing Director, V. G. Sakthikumar Schwing Stetter is revolutionising efficiency with its advanced wheel loaders. Sakthikumar highlights the benefits of Variable Horse Power Technology (VHP) and increased payload capacities: “VHP optimises fuel economy and reduces engine wear, enhancing versatility across various mining conditions. Our ZL33FV, ZL48GV, and ZL55GV wheel loaders offer enhanced payload capacities, reducing cycle times and improving throughput.”

The wheel loaders’ advanced hydraulic systems significantly enhance precision and performance, featuring 160-bar and 185-bar main relief pressures. Sakthikumar adds, “Higher main relief pressures improve the loaders’ lifting and digging capabilities, providing smooth and responsive operations essential for complex mining tasks.”

Tyres designed for heavy-duty mining operations significantly impact equipment efficiency and longevity. Balkrishna Industries Ltd. (BKT) is setting new standards with its Earthmax line of tyres for heavy-duty mining applications. Ashok P. Chhajer, Sr. General Manager—OE Sales (Domestic), details the benefits: “Our Earthmax tyres, including the SR 53 for wheel loaders and SR 46 for dump trucks, are engineered for durability and high traction in challenging mining environments. They offer longer tyre life, reduced downtime, and enhanced safety.”

Chhajer notes, “We tailor our tyres to meet the specific needs of each mining site, ensuring optimal performance. The Earthmax SR 468, designed for Indian coal mines, exemplifies our commitment to addressing local needs with customised solutions.”

Lubricants play a crucial role in maintaining the efficiency and longevity of mining equipment. ENSO Group, led by Vaibhav Maloo, is transforming lubrication in the mining sector with high-performance products from Gazpromneft Lubricants. Maloo explains, “Our heavy-duty engine oils and hydraulic fluids enhance equipment performance, extend lifespan, and minimise downtime. They provide exceptional protection against wear, ensuring reliable operation in demanding conditions.”

ENSO’s partnership with Gazpromneft-Lubricants enriches its product portfolio and enhances supply chain efficiency. Maloo adds, “This collaboration aligns with our focus on sustainability and compliance, offering advanced lubrication solutions and technical support.”

Welding technology advancements contribute significantly to efficiency and precision in mining operations. Esab India Limited is advancing welding technology with automation and robotic systems. Ragupathy notes, “Our robotic welding systems improve flexibility, productivity, and safety by enhancing weld precision and reducing material waste. These advancements contribute to a more efficient and environmentally friendly welding process.”  Notes R. Ragupathy, Assistant General Manager-Applications, Esab India Limited.

Esab’s commitment to reducing environmental impact includes using recycled materials for welding electrodes and implementing fume extraction systems. Ragupathy adds, “We are dedicated to minimising the ecological footprint of our operations through sustainable practices and advanced technology.”

Sector dynamics and emerging trends
The Indian mining sector’s growth is reflected in key equipment market dynamics. According to India Infrastructure Research, the estimated market size for excavators is around 560 units, with dumpers and haul trucks at approximately 13,966 units. The market for drills and auxiliary equipment is estimated at 201 and 1,192 units, respectively, while sales of rigid dump trucks stood at 682 units in 2020-21. The annual utilisation of equipment in large mines is expected to be around 70-80 percent, though factors like unforeseen conditions and spare parts availability can impact this.

Key emerging trends include a shift towards sustainable mining practices and equipment leasing. The sector is increasingly adopting energy-efficient solutions and aligning with environmental, social, and governance goals. The leasing model is gaining traction due to its flexibility and cost benefits, while new technologies and ergonomic improvements are enhancing operator comfort and productivity.

Future outlook
Despite challenges such as cost competitiveness and equipment financing, the future of India’s mining equipment market appears positive. The sector is recovering from pandemic-related disruptions, with government focus on commercial mining and policy reforms set to boost growth. Mining equipment manufacturers are targeting automation and technological advancements to increase operational efficiency.

As the sector continues to evolve, innovations from industry players like CASE, Schwing Stetter, BKT, ENSO Group, and Esab will play a crucial role in shaping the future of mining operations. These developments will boost productivity and expansion while addressing safety and environmental issues, strengthening the industry’s agility and resilience in a cutthroat international marketplace.

Integrating automation and robotic welding technologies into operations increases flexibility, productivity, and safety. These innovations assure precise welds, reduce downtime, satisfy growing demand, and improve welding quality.

What pre-treatment methods do you employ to optimise material properties before welding, and how do these methods vary across different metals?
Pre-treatment phases are crucial for getting the appropriate weld quality. The procedures used vary depending on the type of metal welded and its specific features and characteristics. For steel, rigorous pre-treatment entails degreasing and rust removal, often accomplished mechanically using sanding or wire brushes and grinding. Aluminium preparation eliminates oxide layers that build quickly when exposed to air due to its high thermal conductivity. Chemical cleaning and scraping away oxides with a stainless-steel brush or aluminium wire are common techniques. Stainless steel requires special care to prevent chromium depletion and maintain corrosion resistance. Mechanical cleaning removes iron impurities and restores the passive film on the surface while avoiding contamination.

How do you integrate automation or robotic welding systems into your workflow, and what benefits have you observed from their implementation?
Modern welding processes benefit from advanced automation and programming capabilities, which increase flexibility and productivity. Advancements in robotic welding have had a favourable impact on the industry, including improved workflow, increased safety, and material savings.

Manufacturers improve quality by eliminating human mistakes and ensuring weld precision. New programming abilities enable operators to optimise robots and weld parameters, allowing them to effectively complete a specific set of duties while being remotely monitored to ensure quality standards are fulfilled. Another advantage is increased safety since robotic technologies help prevent welding injuries and equipment damage, improving the overall safety of welding processes. Improved productivity is also realised, with precision and consistency being the key goals of programming technology in modern welding equipment, allowing enterprises to reduce downtime while increasing production dramatically.

Rather than addressing the constraints of hand welding, both large and small-scale industries profit from improved robots that automate regular welding activities. This enables operators to concentrate on weld programming and specialised applications.

In what ways do you minimise environmental impact during cutting and welding operations?
Welding and cutting processes are common in practically every sector. Several typical procedures are used to reduce their environmental impact, particularly concerning waste management and emissions. These include using environmentally friendly welding methods and high-quality equipment that maximises the use of heat and consumables. Welding electrodes and filler wires are now made from recycled and recyclable materials. Fume extraction systems remove toxic compounds from the air, safeguarding both the environment and workers, and the filtered dust must be disposed of properly to avoid environmental damage. Dust-collecting systems equipped with proper filters and protective mechanisms reduce the risk of fire or explosion. Furthermore, gas optimisation systems equipped with contemporary digital controllers improve the utilisation of shielding gases.

How do you identify and mitigate potential risks associated with cutting and welding activities on-site, especially in dynamic construction environments?
With the extensive use of welding in the construction industry, various hazards arise, necessitating a thorough grasp of safety precautions. Wear and tear are common causes of damage to electrical wires and joints. Taking appropriate precautions to prevent cable damage and replacing broken cables regularly helps reduce risks. The intense light from welding arcs emits hazardous UV and IR light that can cause eye injuries, but using welding helmets with the appropriate filter lens shade helps reduce this risk.

Overexposure to welding fumes and gases is a health risk, so construction sites need proper ventilation or exhaust systems. Powered Air Purifier Systems (PAPR) that provide filtered fresh air are crucial for welders’ safety in confined spaces. Welding spatter can occur in suboptimal settings, often due to productivity pressures or a lack of awareness. Advanced equipment with spatter-reducing technologies and digital controls, along with proper protective gear, can help prevent fires caused by spatter.

Emphasis on awareness training and regular safety audits can continuously help to improve safety measures for increased protection.

For more information, visit: https://esab.com/in/ind_en/

Material qualities and environmental standards must be considered when choosing adhesives and sealants for vital infrastructure. This interaction delves into essential factors, recent breakthroughs, and the impact of changing standards on construction materials.

When selecting adhesives or sealants for critical infrastructure projects, what are the key considerations?
Aside from integrity and service life, safety is one of the most important elements that separate bridge and high-rise applications from others. On the other side, repairing and maintaining such structures is costly and time-consuming, and it may interfere with their intended use. As a result, when choosing the best adhesive, the cladding’s type, size, and positioning must all be considered. Exterior facades are designed with high-bonding-strength compositions that can endure direct weathering action. A stronger and more durable adhesive is required for interior vertical applications that involve the attachment of large granite, marble, or hefty reconstituted stones. A lower grade may be suitable for horizontal applications, but it must have adequate compressive strength to withstand the direct stress exerted by the floor. Sealants keep interiors distinct from exterior pressures, increasing the dwelling’s habitability. It is especially vital in modern cities since it must withstand wind and rain loads while supporting mechanical anchors.

What new bonding techniques or adhesives in materials science enhance assemblies’ structural integrity and longevity?
Adhesives for fixing tiles, stones, and other claddings have advanced significantly, particularly in our country. Looking back more than five years, there were few criteria outlining the technical requirements of a tile adhesive. The code was confined to two categories, separated by tile porosity. Since the construction business was already on the rise, specifiers relied heavily on international definitions (codes). This can occasionally cause difficulties for them, as some multinationals and their Indian counterparts give them several codes from which to choose. However, by and large, BS EN 12004 was and continues to be the most often considered and referred to. In 2019, Indian codes were expanded to include five types of tile adhesives. The first four are classified as modified cementitious matrixes for material science, whereas the final one requires a resin formulation, preferably polyurethane or epoxy-based. These breakthroughs have opened and updated the glue industry, generating much-anticipated consumer awareness and demand.

How do you ensure that your adhesives or sealants comply with relevant environmental and safety regulations? What measures are taken to minimise environmental impact?
Any construction material must be thoroughly tested on a test bench. Aside from that, long-term behavioural monitoring in real-world or lab-induced accelerated situations is required to assess its influence on safety and the environment. From an environmental standpoint, user safety should be considered regarding usability and hygiene so that its manufacturing, transportation, storage, and use do not endanger people, property, or the province. A product with a long service life contributes to the environment by reducing the deployment cost of frequent refurbishment. Such programmes have pushed researchers to adopt materials with low carbon footprints, release few VOCs, and have a long service life. One recent example is the introduction of a water-based epoxy formulation for the manufacture of tile adhesives.

How do adhesives and sealants perform under extreme conditions?
Polysulphide, polyurethane, epoxies, silicones, acrylics (MMA), and other chemistries have proven effective in high exterior exposure conditions. Additionally, cyanoacrylate and EPDM formulations are useful in specific areas of the construction industry. By and large, it has been observed that due to the durability that an inorganic material exhibits against the cyclic forces of nature (humidity, temperature, UV, etc.), it has carved out a position for itself as one of the most dependable sealing materials in the marketplace, namely silicones. Several hybrid formulations that blend two separate chemistries have carved out a niche for themselves through the commercial rationale of offering a little bit of each at mid-range pricing. Following this, various hybrid combinations have proven valuable, such as acrylic with silicone, polyurethane with silicone, polysulphide with epoxy, polyurethane with epoxy, and so on.

What are the primary challenges when bonding traditional materials with advanced composites or lightweight materials?
The major issue in bonding two materials is their surface polish and porosity. Most adhesives respond to a substrate’s micropores and macro-flatness without chemically induced bonding. While working with substrates like concrete is easier because of the accessible surface porosity, dealing with steel or stones like granite and marble will be more difficult. A low-viscosity material with similar or compatible chemistry is typically used as the first layer, a primer, to aid good bonding. This low-viscosity substance discovers points of attachment in the smooth substrate using the dispersion and penetration mechanisms. Following that, within a given time frame, the actual glue or sealant is applied, acting as the primary connecting mass between the meeting substrates, sometimes allowing relative mobility between the two and sometimes not, depending on the structure’s requirements. For lightweight materials (such as carbon fibre-reinforced polymers), more than simply priming the substrate is required. In addition, the material is wetted with another low-viscosity adhesive known as saturant. This saturant works as a wetting medium, enclosing the carbon or glass fibre reinforcements through its cross-section and an adhesive, causing it to connect with another substrate. Mechanical anchorage may be necessary based on the reinforcement’s shape, position, and size.

What are the anticipated impacts of evolving regulatory standards on the formulation and application of adhesives and sealants in construction?  
The construction industry can achieve sustainability by adopting LEED or IGBC criteria and conforming to general emission standards that apply to all manufacturing industries. To accomplish this, three key factors must be included: raising awareness about the importance of developing and adopting sustainable practices; implementing accolades and priority programmes for industry leaders who pioneer these changes; and establishing a strict, top-down system of adherence by the state that eliminates any gaps in the implementation of basic sustainability standards.

For more information, visit: https://stpltd.com/

With cutting-edge technology and a focus on sustainability, Window Magic transforms aluminium profiles to provide unparalleled strength, style, and building efficiency.

How do your aluminium profiles combine engineering expertise and uncompromising quality to meet the diverse needs of your clients?
Our aluminium profiles demonstrate engineering expertise and uncompromising quality. We use modern extrusion methods and stringent quality control measures to create profiles that exceed industry standards. Aluminium provides an unmatched combination of strength, durability, and lightweight qualities. Our profiles resist corrosion, warping, and decay, ensuring long-term performance even in tough environments. Moreover, aluminium’s adaptability enables us to construct elaborate designs and specific solutions that match our clients’ different requirements. 

What innovative techniques or materials do you use to enhance the thermal insulation?
Thermal performance is a key component of our aluminium profile design. We use cutting-edge technology, such as thermal breaks and superior insulation materials, to dramatically improve the thermal resistance of our profiles. By precisely developing the profile structure, we build excellent heat transmission barriers, resulting in lower energy usage and increased indoor comfort. Our commitment to sustainability is demonstrated by our efforts to meet and exceed strict energy efficiency requirements such as LEED and Passive House. These certifications demonstrate our capacity to provide high-performance solutions contributing to greener buildings.

How do your surface treatment technologies enhance the aesthetic appeal and durability of aluminium profiles?
Our cutting-edge surface treatment procedures effectively improve our aluminium profiles’ aesthetic appeal and durability. Anodising generates a strong oxide layer that protects the metal from corrosion while providing a sleek, attractive finish. Powder coating comes in various colours and textures, allowing for customisation to fit any architectural style. Both techniques improve the profile’s resilience to scratches, fading, and other forms of wear and tear, making it suitable for high-traffic areas and challenging situations. Our meticulous attention to detail guarantees that the finished result looks great and stands the test of time. Window Magic has technical collaborations with Technal of France and AluPure of Germany for aluminium profiles.

Beyond recyclability, what sustainable practices do you prioritise throughout the lifecycle of your aluminium profiles, from raw material sourcing to end-of-life recycling or disposal?
Sustainability is important to our business. We are committed to minimising our environmental impact throughout the product’s lifecycle. We source aluminium from responsible suppliers who follow stringent sustainability guidelines. Our production procedures are specifically designed for energy efficiency and waste minimisation. We also invest in R&D to investigate novel recycling technologies and closed-loop systems. We contribute to a circular economy by prolonging the lifespan of our products and simplifying their end-of-life recovery, which reduces the demand for raw materials.

How does your company collaborate with research institutions and associations to innovate and advance the performance capabilities of aluminium profiles in building envelopes and fenestration systems?
Collaboration is critical to fostering innovation in the aluminium sector. We collaborate with premier academic institutes and industry associations to develop innovative technologies, materials, and design concepts. We can address industrial difficulties and generate ground-breaking solutions by pooling our knowledge and expertise. Our participation in research initiatives and industry forums allows us to be on the cutting edge of technological breakthroughs and ensure that our products suit the changing needs of the construction industry.

How do you stay updated with evolving market trends and customer preferences?
We maintain close working ties with architects, designers, and builders to understand their changing needs and expectations. Market research and analysis allow us to detect emerging trends and forecast future demand. By incorporating client feedback into our product development process, we can design solutions that meet and exceed their needs. Our dedication to sustainability is fuelled by the growing awareness and demand for environmentally friendly products, and we are constantly adapting our offers to meet these demands.

For more information, visit: https://www.windowmagicindia.com/

Alumil India combines modern anodising and powder coating to create long-lasting, corrosion-resistant aluminium profiles. It emphasises energy efficiency and sustainability, ensuring vibrant finishes and conformity to changing market trends and standards.

What distinguishes your aluminium profiles’ quality and durability from other materials used in doors and windows?
Alumil Group is a global leader in designing unique solutions and cutting-edge aluminium products, with Alumil India, its fully-owned Indian subsidiary. Our aluminium profiles stand out for their high quality and endurance. Aluminium, by nature, has a high strength-to-weight ratio, making it excellent for strong yet lightweight structures. Our profiles are made from high-quality aluminium alloys, ensuring they can survive time and extreme environmental conditions. Unlike wood or PVC, aluminium does not warp, break, or decay in harsh temperatures or weather conditions, ensuring long-term performance with minimal maintenance. Furthermore, our profiles undergo extensive quality control processes, including tensile strength testing, corrosion resistance evaluations, and surface finish inspections, to ensure they exceed the highest industry standards.

What innovative techniques or materials do you use to enhance the thermal insulation?
At Alumil India, we value energy efficiency and environmental sustainability. Our aluminium profiles, including revolutionary thermal break technology, use cutting-edge processes and materials to improve thermal insulation. This method sandwiches a non-conductive substance between the inner and outer aluminium layers, dramatically lowering thermal conductivity and increasing insulation. We also use high-performance insulating polyamides and multi-chamber designs to build effective heat barriers. These features allow our designs to attain exceptional U-values while achieving strict energy efficiency standards like LEED and Passive House. Our use of low-emissivity (Low-E) glass and integrated sealing technologies reduces air penetration while improving the thermal efficiency of our windows and doors.

Alumil India’s profiles are designed for simplicity of use. Window systems have smooth sliding mechanisms, enhanced security features, and the ability to support big glass surfaces with slim sightlines. The system’s capacity to accommodate double and triple-glazing options assures excellent thermal efficiency, lowering energy consumption and contributing to a more sustainable environment.

How do your surface treatment technologies enhance aesthetic appeal and durability?
Our surface treatment processes contribute significantly to the aesthetic and practical perfection of Alumil’s aluminium profiles. Anodising and powder coating are two important procedures we use to accomplish this. Anodising strengthens the natural oxide layer on aluminium, resulting in a hard, robust surface that is extremely resistant to corrosion and wear. This method also allows for various colour combinations while retaining the shiny effect. In contrast, powder coating involves putting a dry powder on the aluminium surface, cured under heat, to form a smooth, protective covering. This coating is extremely resistant to chipping, scratching, and fading, making it excellent for high-traffic or corrosive areas. Both treatments give exceptional adhesion, assuring long-lasting colour and finish and added protection against UV rays, moisture, and contaminants, prolonging our profiles’ lifespan and keeping their visual appeal.

Beyond recyclability, what sustainable practices do you prioritise throughout the lifecycle of your aluminium profiles, from raw material sourcing to end-of-life recycling or disposal?
Sustainability lies at the heart of Alumil’s operations. We support the circular economy principles, emphasising a commitment to “reduce, reuse, and recycle”. The company’s sustainable operations reflect its commitment to environmental responsibility and innovation.  Aside from recyclability, we adopt various environmental initiatives throughout the lifecycle of our aluminium profiles. We prioritise getting raw materials from environmentally friendly sources that follow ethical mining and manufacturing standards. We use energy-efficient production procedures and machinery to reduce our carbon footprint and invest in cutting-edge technologies to eliminate waste and maximise resource efficiency. Our manufacturing facilities use strong environmental management systems to ensure compliance with international standards such as ISO 14001. Our aluminium profiles are 100 percent recyclable at the end of their lives, which helps to promote a circular economy. We also participate in efforts that repurpose and upcycle existing profiles, lowering the requirement for virgin materials and reducing landfill trash. Furthermore, we work closely with industry stakeholders to promote sustainable building techniques and enhance environmental performance.

Can you pls talk about your collaboration for innovations?
Alumil’s innovation approach relies heavily on collaboration with academic institutions and industry associations. We collaborate with top universities, research institutes, and industry specialists to conduct cutting-edge research and development. These collaborations allow us to investigate novel materials, technologies, and design approaches that improve the performance of our aluminium profiles. We participate in collaborative research initiatives, knowledge exchange programs, and industry conferences to keep ahead of technical breakthroughs. Our membership in industry groups enables us to contribute to creating standards and best practices, ensuring that our products meet changing market needs and regulatory requirements. Through these collaborative initiatives, we always innovate to provide high-performance, energy-efficient, and sustainable building envelope and fenestration systems.

How do you stay updated with evolving market trends and customer preferences?
Alumil’s success depends on keeping up with market developments and client preferences. We use a multifaceted approach to gathering insights and staying ahead of the curve. Our professional market research team continuously evaluates industry trends, competitor actions, and consumer behaviour. We actively communicate with our consumers, architects, and builders via surveys, feedback sessions, and focus groups to better understand their changing needs and preferences. Participating in domestic and international trade shows, exhibitions, and industry events lets us see trends and developments firsthand. We also use digital tools and analytics to track market trends and customer interactions. This comprehensive approach allows us to adapt our product offerings, design advancements, and sustainability activities to match changing market demands, ensuring we continue providing cutting-edge solutions that align with current trends and client expectations.

For more information, visit: https://www.alumil.com/india/homeowners

Nemetschek brings 60 years of experience to India, introducing six brands that provide integrated BIM solutions for architectural, engineering, and construction to enable effective project management.

Can you provide an overview of Nemetschek Group’s entry into the Indian market and the key factors driving this decision?
Nemetschek, a publicly listed German corporation with a 60-year history, serves millions of customers worldwide, including over 100 in India. We are introducing six of Nemetschek’s 14 brands to the Indian market, including GRAPHISOFT, BLUEBEAM, VECTORWORKS, and Allplan, with plans to expand further. We identified consolidation opportunities based on the expansion of these brands and rising client usage levels. As a result, our corporate headquarters recognised the enormous expansion of the Indian market, of which we are all very proud. Nemetschek wants to be a part of this growth, so we opened our Mumbai office. This office represents two significant milestones: it is our first office in India and the first time Nemetschek has operated under its brand and engaged directly with consumers.

How does Nemetschek Group ensure its BIM software meets the unique requirements of the Indian market, especially considering local regulations and construction practices?  
Although there is awareness of BIM in India, the primary challenge lies in adopting the technology. Many companies mistakenly believe that CAD solutions or 3D modelling are the perfect BIM solutions, a misconception we aim to dispel. 

We will break down our solutions into various packaging systems tailored to small and large customers to offer a better alternative. Our BIM solutions will be more productive, cost-effective, and customisable based on customer preferences. We meet our customers’ demands by providing perpetual licenses, subscriptions, solution combinations, and product bundles. Unlike our competitors, we offer this level of flexibility, effectively addressing a significant pain point for our customers.  

How do Nemetschek’s BIM solutions provide a cost-effective alternative for Indian construction and infrastructure projects and architects?
When integrating new technology, the primary consideration for EPC firms is often the investment cost. This perception must be corrected because the cost should be determined based on specific requirements. For instance, architects require architectural solutions, while engineers need engineering-focused tools. Unfortunately, several of our rivals worldwide, particularly in India, combine architectural and engineering solutions, resulting in excessive costs that are frequently prohibitive to customers. 

We want to fix this. For example, if an architect needs an architectural solution and drawing review tools, we will supply our architectural solutions, such as Archicad or Vectorworks, in conjunction with Bluebeam. Suppose a customer exclusively works on steel projects rather than concrete. In that case, whereas our competitors offer packages combining the two, we will provide a solution focused solely on steel or concrete detailing if necessary. This strategy reduces costs, making it more inexpensive and efficient for clients. 

Furthermore, we are localising our items for the Indian marketplace. For example, we have integrated Indian design codes and sections, ensuring that sections from local manufacturers such as Tata and Jindal are available in our solutions.  

How do your BIM solutions contribute to green building practices and compliance with the Indian Green Building Council standards?
We are market leaders in the United States and Europe, and our software solutions are standardised worldwide, including in India. As a member of Building Smart International, the regulatory body for file and data integration, and the Building Smart India initiative, we actively promote and support open BIM. 

The open BIM concept enables continuous data integration. If a customer utilises a competitor’s technology, their data can still be integrated with Nemetschek’s solutions, and vice versa. We aim to ensure our platforms are open, allowing data interchange, and complying with all rules.

How does Nemetschek Group support its Indian clients in these areas to ensure the successful adoption of BIM solutions?
We are adopting a hybrid business model with direct engagement with enterprise customers and a strong channel network in India. These channels will handle sales and have the technical resources to implement our technology; that is number one. Secondly, within a year, we will establish 20 centres of excellence across India. These centres will be hubs for technology implementation. Third, we will partner with reputed universities and colleges, such as JJ College and IIT, to set up Centres of Excellence. This will integrate Nemetschek solutions into their course curricula, ensuring engineering graduates are familiar with our technology. This familiarity will make adopting our solutions easier for private and government organisations.  

Can you elaborate on your plans to collaborate with key Indian stakeholders, such as Tata Group, Godrej & Boyce, and Mahindra LifeSpaces, to promote BIM adoption?
We recognise the importance of larger Indian corporations such as Tata, Birla, Reliance, and Jindal. Our strategy for these organisations will not be confined to single applications but will include whole building lifecycle solutions. We will work with them through tailored enterprise-level agreements that provide flexibility in licencing and duration based on their project requirements. This approach ensures that we address the different needs of India’s leading companies.

What do you think about the growth potential of this new technology? How do you envision its impact and expansion in the future?
This technology has been around for more than 60 years. However, awareness of it in India could be higher. Our primary goal is to raise awareness among engineers, contractors, and architects about Nemetschek’s comprehensive solution for the architectural, engineering, and construction industries. Unlike our competitors, who supply solutions scattered across multiple industries, Nemetschek offers a full suite of integrated technologies under a single roof. This implies that Indian customers may begin with architectural solutions and then integrate engineering and construction capabilities into the same platform as needed.

For more information, visit: https://www.nemetschek.com/en

Hailstone Innovations uses sophisticated technology and efficiency to change the crushing and screening business. Their crushers, sand-washing solutions, and mobile systems provide maximum performance while being versatile and cost-effective.

How has Hailstone India incorporated advanced technologies into its jaw, cone, and impact crushers to enhance performance?
Our machines rely heavily on innovation to stay ahead of the competition in the market. Thanks to cutting-edge automation and world-class production processes, they are rigid, efficient, and long-lasting. Our crushing equipment is specifically designed to achieve the highest reduction ratio in its class while using the least amount of power. This lowers the cost of production while simultaneously lowering the wear cost.

What are the key factors that influence the choice between these Vibrating and Fine Screens for projects?
We have a robust application and equipment selection staff that adhere to a comprehensive SOP. Any screens and specific screening mediums are chosen depending on various input parameters, including material, climatic, and output characteristics. Both mobility and capacity needs are handled. Based on the above, we select and recommend the ideal combination of screens in terms of dimensions, screening media, and mobility. We commit to market the fastest ROI with the least downtime and maximum availability.

Hailstone offers several sand-washing solutions, including the BCD & DUO series and ADDWASH. What are the key benefits of each solution?
Hailstone’s extensive experience in common and innovative sand projects positions us as a leading participant in the global market. We have extensive expertise in creating sand in Coal OB, Ocean Sand, Dam Reenergising, Silica Sands, and other locations across continents. We offer solutions such as hydrocyclone-based washing systems for increased fine recovery and BCD and DUO bucket wheel solutions for markets that require less fine in their products. Both systems deliver end goods that fulfil IS383: 2016 standards, making them the best option.

What are the major advantages of your mobile crushing systems over stationary crushers?
Hailstone offers track-mounted plants for fully mobile solutions, individual wheel chassis-based plants and our trademarked SMART system, which includes one complete plant on a single wheel-mount chassis. Mobile plants with diverse terrains have greater operational flexibility, allowing them to be relocated from one area to another quickly. Mobile plants have worse cost efficiency than stationary units, but hybrid engines bring them back online with equivalent options. In difficult terrains, mobile plants are preferable for moving from one location to another if the time frame of the activities requires it. Our most recent innovation devices cut power consumption per ton, providing a more cost-effective solution for end users.

What strategies does Hailstone India employ to ensure easy maintenance and provide after-sales support for your products?
After-sales service is one of our most successful and well-established areas of business operations. To ensure the least downtime, maximum availability, and a faster ROI, we provide best-in-class after-sales support. We have a well-trained staff of service engineers assigned to specified numbers of machines. Our periodic, preventive, and predictive maintenance activities are performed by the same team, significantly reducing breakdown maintenance. Wear houses in strategic locations provide quick delivery of spare and wear parts to clients, and competitive AMC/OMC choices make Hailstone the most desired after-sales support provider. A lower wear cost per output tone is another important aspect of our pricing.

For more information, visit: https://www.hailstonein.com/

Terex India leverages cutting-edge technology to improve crushing and screening efficiency and accuracy through automation, artificial intelligence, sophisticated materials, and sustainable practices, ensuring industry leadership and remarkable results.

How do you use automation and control systems to improve the efficiency and accuracy of your crushing and screening operations?
Automation systems are critical for improving the efficiency of our crushing and screening processes. We use automation to give appropriate feedback and control units, enabling us to manage crushing forces and power usage properly. This ensures that the processes are always optimised for peak performance. Our ACE Series automation, for example, contributes significantly to preserving this equilibrium, resulting in more efficient and accurate methods.

Can you elaborate on the role of machine learning and AI in optimising the performance of your crushing circuits?
We are dedicated to using cutting-edge technologies to improve the performance of our crushing circuits. While we use telematics extensively to collect and analyse data, we recognise the enormous potential of AI and machine learning to improve these operations. Telematics enables us to monitor equipment health, measure operational parameters, and provide insights for maintenance and optimisation. We intend to incorporate AI and machine learning to enhance our skills. These technologies will allow us to do advanced predictive analytics, optimise real-time equipment settings, and eventually increase operational efficiency to unprecedented heights. This strategy demonstrates our commitment to constant innovation and staying ahead of the industry.

What are the most significant wear factors affecting your crushers, and how do you mitigate these through material selection and design improvements?
Abrasion and impact are major wear variables that substantially impact crusher performance. We offer various material chemistries, including manganese, martensitic, and high chrome, customised to specific applications and feed materials. We’ve invested in a rock testing facility to recommend the best material chemistry for certain applications, guaranteeing that our crushers are durable and effective. These techniques help to reduce wear and increase the life of the equipment.

How do you integrate multi-stage crushing systems to ensure operation and maximum throughput?
We have invested in automation throughout its product line, allowing for the integration of multi-stage crushing systems. Most of our products support this integration, which allows plant operations to be controlled using wireless remotes. We also use telematics data for analysis and feedback, which, coupled with level sensors and weighing systems, helps to improve throughput and ensure that the crushing systems run smoothly.

What innovations in screening technology have you adopted to improve material separation accuracy and efficiency?
We have created a modified in-house “TRAC” device for online data collection and analysis, focusing on vibrating structures like screens and feeders. This innovation contributes to the precision and efficiency of material separation by offering precise insights and enabling real-time modifications. The “TRAC” gadget is an important component of our efforts to improve screening performance and maintain consistent quality.

How do you monitor and control dust emissions from your crushing and screening operations to comply with environmental regulations?
We have joined AquamistTM to provide innovative dust suppression solutions for monitoring and controlling dust emissions. These solutions are available through our aftermarket products and are specifically intended to reduce dust emissions effectively. Using mist to catch dust particles, we assist our operations in complying with environmental standards while maintaining a safe and clean work environment.

What are the key considerations for scaling up your crushing capacity without compromising product quality and equipment longevity?
When increasing crushing capacity, we prioritise preserving the same footprint for new high-capacity equipment as previous models. This enables renovations without requiring large structural changes, making the process more efficient and cost-effective. We also prioritise strong design and high-quality materials to maintain increasing capacity for equipment longevity and product quality. These issues are critical for attaining long-term growth and sustaining excellent quality.

For more information, visit: https://www.terex.com/en-in

Keestrack’s crushers combine high performance with sustainable innovation, achieving superior product morphology and efficiency. With state-of-the-art features, including energy-efficient drives and advanced dust suppression systems, Keestrack boosts productivity and minimises environmental impact.

What features make Keestrack crushers excel in product morphology, high reduction ratios, and operational efficiency?
Our crushers are engineered primarily to achieve superior product morphology and high reduction ratios. These features are critical for maximising productivity and operational efficiency in demanding environments.

Our crushers utilise state-of-the-art crushing mechanisms, including jaw, cone, and impact crushers. These advanced technologies facilitate precise material size reduction, ensuring consistent particle size distribution and output quality. The design and operational parameters of our crushers are meticulously calibrated to produce optimal product shapes. This is particularly essential for applications such as concrete aggregate production, where the shape and gradation of the particles significantly impact the final product’s performance characteristics.

Our equipment achieves high reduction ratios by employing innovative crushing techniques. This capability effectively transforms large feed sizes into fine, uniform output, thereby enhancing overall process efficiency. Our commitment to quality ensures that our crushers maintain unparalleled performance even under the most challenging conditions, typical of mining and large-scale construction projects. The robust construction and advanced control systems enable continuous operation, minimising downtime and ensuring that project timelines and productivity goals are consistently met.

How does Keestrack enhance operational flexibility and mobility in its machines?
All Keestrack machines are engineered for ultimate operational flexibility. Their compact design and mobility enable easy transportation and swift setup on diverse job sites. For instance, our equipment has been successfully deployed in remote mining sites in Rajasthan, the North Eastern parts of India, and large-scale infrastructure projects nationwide. The ability to quickly relocate and configure our crushers allows operators to maximise productivity by minimising downtime and optimising material processing directly at the source.

Which features and technologies does Keestrack use to enhance the sustainability and efficiency of its machines?
Our machines are designed to minimise environmental impact through several key features. We incorporate advanced dust suppression systems to manage dust and particulate emissions, utilise energy-efficient drive technologies, and equip our machines with Tier 4 Final / Stage V compliant engines to meet stringent emission standards.

We offer diesel-electric and zero-drive options that enhance fuel efficiency and significantly reduce the carbon footprint. Our practices support clients in achieving their environmental goals while maintaining high operational standards across industries like urban mining, quarrying, recycling, and aggregates.

Our innovation extends to drive systems, transitioning from hydraulic to electric and zero-emission drives, which are the most efficient and environmentally friendly. If no electric plug-in is available, users can choose between their generator sets or Keestrack’s engine/gen-set units. Diesel-electric plants can save up to 40% in fuel, and hybrid screens and stackers can reduce fuel consumption by up to 70% when powered by an electric crusher’s plug-out supply. Connecting to the grid also helps lower operational and maintenance costs based on local electricity prices.

What strategies does Keestrack use to provide reliable aftermarket support for equipment in remote locations?
Recognising the challenges of maintaining equipment in remote locations, we have implemented comprehensive strategies to ensure reliable and timely aftermarket support. Our network of skilled technicians, strategically located dealers, and resident engineers across India ensures quick response times.

Our advanced Keestrack-er remote monitoring system provides real-time diagnostics, allowing for proactive maintenance and minimising downtime. We also offer extensive training programs to equip operators with the necessary skills to manage routine maintenance effectively.

Could you please explain how the Neemrana manufacturing facility has impacted Keestrack’s product development and market presence in India?
Since establishing our state-of-the-art manufacturing facility in Neemrana in 2021, we have experienced substantial growth in product development and market presence in India. This local production capability has allowed us to tailor our equipment to meet the specific needs of the Indian market, resulting in increased demand and application versatility.

The improved production efficiency has shortened lead times, enabling us to respond swiftly to market demands. We have observed a significant increase in projects utilising our crushers, ranging from urban construction to rural infrastructure development.

Please elucidate your approach to innovation, localisation, and sustainability.
We believe innovation should simplify machinery, reducing operational and maintenance costs to maximise uptime. Our products incorporate the latest technology and best-in-class features to achieve the lowest operational costs.

We manufacture machines at our Neemrana facility, which has achieved approximately 80 percent localisation. This facility also serves as our global supply base, with plans to reach 100 percent localisation. Localising wear and maintenance parts ensures cost competitiveness and provides immediate support.

In addition to advancing machinery, we implement several initiatives to enhance environmental sustainability. We invest in R&D to improve energy efficiency and reduce emissions across our product range. By optimising engine performance and using intelligent control systems, we minimise the carbon footprint of our machines.

We also promote alternative fuels and electric power options, focusing on zero-emission electric models contributing to cleaner work environments. Our commitment extends to recycling and waste management practices, aiming to reduce the environmental impact of our manufacturing processes.

Collaborating with customers, industry partners, and government bodies, we raise awareness about environmental issues and promote sustainable practices in the construction and mining sectors. Our continuous innovation reflects our dedication to environmental stewardship, ensuring our products and operations contribute positively to the environment while maintaining high efficiency and performance standards.

For more information, visit: https://etrackcrushers.com/

MB Crusher increases efficiency in construction and mining with innovative crusher and screening buckets, drum cutters, and sorting grapples, streamlining operations and lowering costs for efficient on-site material handling and processing.

How do MB Crusher’s crusher buckets and screening buckets enhance productivity on construction and mining sites?
Our crusher buckets and screening buckets are intended to increase productivity by enabling on-site crushing and material separation. This innovation removes the need for material transportation and disposal, saving time and lowering operating expenses. Companies that handle materials directly on-site may streamline their workflows and boost overall productivity, making our solutions important in the construction and mining industries.

Could you highlight the key features and advantages of the Series BF/MB-L crusher buckets?
The Series BF/MB-L crusher buckets stand out for their versatility and effectiveness. They are compatible with various materials, including concrete, rubble, and natural rock. These bucket crushers are portable, simple to operate, and can be linked to different carriers, making them perfect for various job sites. Compared to traditional crushing systems, our crusher buckets provide portability, cost-effectiveness, and quick installation, eliminating downtime and the need for additional machinery. This makes them a game changer for on-site crushing operations.

Your screening buckets (Series MB-S/MB-LS) and shaft screeners (Series MB-HDS) are designed for different machine capacities. How do these products address the diverse needs of mining and construction professionals?
Our screening buckets and shaft screeners are designed to suit the different requirements of experts in mining and construction. The MB-S/MB-LS series are ideal for separating materials, ensuring that only the necessary material size is processed further, which increases efficiency. The MB-HDS shaft screeners are extremely adaptable, responding to broad materials and working conditions. They offer an effective material separation and processing solution adapted to specific site needs. This adaptability ensures that our products can meet a wide range of operating requirements, regardless of the project size.

How do MB Crusher’s drum cutters (Series MB-R) and sorting grapples (Series MB-G) contribute to precise material handling and processing in complex demolition and excavation projects?
Our drum cutters and sorting grapples are engineered to provide accuracy and efficiency for difficult demolition and excavation projects. The MB-R series drum cutters enable accurate material removal, making them perfect for sensitive regions like tunnels and trenches. They also provide a smooth cutting operation that eliminates vibrations and wear on the carrier machine. The MB-G series sorting grapples are extremely versatile, handling materials ranging from demolition waste to recyclables. They are designed to withstand harsh circumstances and provide efficient sorting and processing, making them indispensable for precision material handling in complex applications.

With a wide range of products suitable for machines ranging from 1.3 to 100 tons, how does MB Crusher India ensure compatibility and ease of installation across such diverse equipment?
We design our products with an emphasis on broad compatibility and simplicity of installation. Our equipment can be incorporated into existing machine fleets weighing between 1.3 and 100 tonnes. The attachment and detachment procedures are quick and simple, reducing downtime and facilitating transfer between equipment and project sites. This adaptability guarantees that our solutions can be used effectively across various equipment.

What measures does MB Crusher India take to ensure the durability and reliability of its products in harsh working conditions typically found in mining and construction sites?
Our product design is based on durability and reliability. We use high-quality materials and modern production procedures to create durable goods that survive hard working conditions. To ensure constant performance, our equipment is rigorously tested under real-world settings. By emphasising durability and dependability, we ensure that our products can withstand the harsh circumstances found on mining and construction sites.

What specific training programs and resources do you offer your dealers and workshop partners to ensure they can maximise the value of MB Crusher equipment?
We offer extensive training programs to our dealers and workshop partners. These include extensive technical training and the most efficient use of our equipment. We also provide substantial support resources, including manuals, video tutorials, and on-site training sessions, to guarantee that users can fully use our products’ potential. Furthermore, our support network is always accessible to help with any technical concerns, ensuring ongoing operating efficiency and maximising the value of our equipment.

MB Crusher is dedicated to increasing productivity and efficiency in the construction and mining industries by constantly developing and offering exceptional service.

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