B2B Purchase - Project Procurement Professionals

As urban regions face increasing water difficulties, novel water management technologies are strengthening resilience, optimising efficiency, and promoting sustainability, hence facilitating the development of smarter, more resilient cities.

How are current advancements in water management technology enhancing resilience in urban infrastructure?
Water utilities use IoT devices, sensors, and data analytics to monitor water usage, detect leaks, and optimise real-time distribution. This results in more efficient water use and faster response times to concerns. Predictive maintenance, which uses AI and machine learning, is changing water infrastructure management by analysing real-time data to detect probable faults before they happen. It enables preventative maintenance and decreases the risk of costly breakdowns. Digital twin technology, which creates virtual replicas of water systems, allows planners to simulate different scenarios and enhance system performance, thereby enhancing long-term resilience. We’ve created iPUMPNET, a groundbreaking digital solution that uses AI and IoT to improve the efficiency, control, and monitoring of water pumps. This supports a smarter, more sustainable approach to water management with real advantages. These developments allow cities to manage their water supplies better, reduce pollution risks, and ensure sustainable water management.

What role do data analytics and AI play in optimising the efficiency of water and wastewater systems?
Smart water and wastewater management is more critical than ever. Advanced technologies such as data analytics and artificial intelligence (AI) are revolutionising how utilities function, shifting from problem-solving after they appear to problem prevention before it occurs, considerably improving system efficiency and resilience.

AI can reliably predict equipment failures, detect leaks, and forecast water demand by analysing vast data from sensors, weather patterns, and records. This enables utilities to execute timely maintenance, reduce water loss, and optimise distribution. AI enhances wastewater treatment processes, reduces system overflows, and boosts energy efficiency in pumping and treatment plants. These digital solutions provide essential long-term planning insights, assisting utilities in making smarter infrastructure development and resource allocation decisions. 

How are sustainable practices and circular economy principles integrated into water and wastewater management solutions?
Sustainable practices and circular economy concepts transform how we manage water and wastewater, converting traditional ways into more environmentally friendly ones. With water scarcity affecting towns and businesses, water utilities now consider wastewater a resource rather than a waste. They are employing technologies to recover nutrients, energy, and clean water from sewage, which will assist in closing the urban water cycle.

Anaerobic digestion in wastewater treatment generates biogas from sludge, which can be utilised to power treatment plants using renewable energy. Nutrient recovery methods remove phosphate and nitrogen from wastewater to produce agricultural fertilisers, lowering the requirement for mined materials. Advanced treatments enable reused water for agriculture, industry, and even drinking in some nations, reducing the demand for freshwater supplies.

With the changing landscape of water resources, water utilities and industries must embrace circular and sustainable practices to improve their environmental performance, reduce reliance on freshwater, create new revenue streams, and build more resilient, resource-efficient systems for the future.

What are the key considerations for ensuring water infrastructure’s long-term durability and reliability?
Regular maintenance, the use of high-quality materials, and resilient design are all factors that contribute to water infrastructure’s long-term durability and reliability. Preventive maintenance is critical for identifying and addressing faults before they cause costly breakdowns.

Choosing durable, corrosion-resistant materials helps to extend the life of pipelines, pumps, and treatment facilities. Incorporating resilient design characteristics, such as redundancy and adaptability, ensures systems can resist extreme weather and changing environmental circumstances. Integrating smart technologies such as AI, ML, IoT, sensors, and data analytics enables real-time monitoring and predictive maintenance, improving overall system performance and longevity.

Our hallmark product, iPUMPNET, distinguishes itself in the water sector by providing advanced remote monitoring and control of pumping equipment. It transforms asset management by increasing water delivery, wastewater treatment, and irrigation efficiency. iPUMPNET increases productivity by up to 35 percent, reduces energy consumption by up to 25 percent, reduces water loss, lowers carbon emissions, and increases equipment lifespan by up to 50 percent, resulting in cost savings and increased sustainability.

How can funding be used to enhance the water infrastructure?
Innovation and new funding sources are critical to ensuring water infrastructure sustainability and resilience. Financial support is critical for improving water systems by upgrading outdated pipes, pumping stations, and treatment facilities, decreasing leaks, and enhancing water quality. Smart technologies enable effective water management through real-time monitoring, while green infrastructure solutions handle stormwater concerns. Investing and extending water sources assures long-term availability, and tailored initiatives can address specific contaminants while building resilience to climate change and cyber security threats.

Water utilities that invest intelligently may build robust, sustainable systems that meet present and future needs while safeguarding public health and the environment. We must also prioritise the development of skills, capacity, and a well-trained workforce to drive learning and innovation jointly.

For more information, visit: https://www.pumpacademy.in/

Supreme Industries continues to revolutionise the piping industry with its innovative range of cable protection solutions. With CableShield for electrical conduits and CableGUARD for underground ducts, Supreme ensures unmatched performance, safety, and durability for critical infrastructure projects.

Supreme Industries, a leader in the plastic piping industry, offers an extensive range of innovative products designed to meet diverse applications. Our product portfolio includes over 14,000 different pipes and fittings, significantly transforming conventional piping systems into more advanced, efficient and reliable solutions.

In today’s infrastructure-driven world, cable protection has become crucial for ensuring the safety and functionality of modern systems. Recognising the importance of this need and reducing potential hazards, Supreme has introduced advanced CableShield and CableGUARD products to protect electrical installations and underground cables.

CableShield – Electrical conduits and fittings
Fire hazards often originate from faulty wiring or inadequate protection of cables and raceways. Protecting wires and cables from fire and other potential risks is critical for safeguarding lives and property. Supreme CableShield electrical conduit pipes and fittings are designed to address these concerns, offering superior protection against fire and other potential hazards.

Supreme CableShield electrical conduit pipes and fittings are manufactured from high-quality virgin uPVC compounds; as a result, these products have superior impact strength, durability, high heat deflection, and ductile behaviour even at low temperatures. They are easier to install and more cost-effective than traditional MS and GI conduits, providing superior protection in embedded concrete, direct burial, or exposed works. Being plastics, they have excellent resistance to moisture or any other corrosive substances, ensuring long-term reliability. 

Supreme CableShield electrical conduits and fittings are available in 20 to 50mm sizes for Light, Medium, and Heavy stresses in White and Grey color variants. The conduits comply with IS: 9537 Part 3 and BS: EN 61386-21, while the fittings comply with IS: 3419 and BS: 4607 standards.

CableGUARD – DWC PE cable duct pipes
Supreme CableGUARD Double Wall Corrugated (DWC) cable duct pipes are designed to provide the strongest shield for the lifetime protection of underground cable networks. Manufactured using state-of-the-art technology, equipment, and best quality virgin PE material, Supreme CableGUARD pipes are useful for Railways, Power Distribution Companies, Telecom Industries, Airport authorities, CPWD, PWD, SEZs ,Smart City Projects, etc.

CableGUARD pipes have a unique design with a corrugated outer surface and a smooth inner surface. This combination ensures low friction, greater flexibility, and excellent strength-to-weight ratio. The corrugated external surface enhances load-bearing capacity, making the pipes ideal for various installations. Designed to perform under tough buried conditions, these pipes offer excellent crush strength, bending radius, and easy cable pulling, making CableGUARD the perfect choice for cable ducting.

Supreme CableGUARD pipes and fittings are offered in 40 to 120-mm sizes in type 450 (450 N), conforming to the IS:16205 Part 24 standard.

The Supreme Industries Limited
www.supreme.co.in
Toll-Free No – 1800 – 102 – 4707
Download the App – Supreme Pipes (Android & IOS)

Fronius promotes welding sustainability through a certified life cycle assessment (LCA), lowering carbon footprints by optimising resource efficiency and cooperating with clients to develop environmentally-conscious welding solutions.

Fronius is taking a groundbreaking step towards sustainability and resource efficiency by conducting a certified life cycle assessment (LCA) for welding applications. Taking a comprehensive approach to welding, from device manufacturing to customer use and end of life, provides insights into the major areas where we can lower our carbon footprint. Industry pioneers aim to address these issues in collaboration with our clients.

There is no doubt that welding forms long-lasting connections between metals. But how can we make this process more sustainable in terms of environmental impact for the customer’s application? “In addition to cost-effectiveness, the carbon footprint of their production processes and components is becoming important for our customers. That’s why we want to create added value for the users of our welding solutions, not only by further minimising the carbon footprint of our devices but also by helping companies to reduce their consumption of resources during welding,” Harald Scherleitner, Global Director of Sales and Marketing, Fronius International GmbH’s Business Unit Perfect Welding.

Facts over feelings
The discussion over sustainability is emotionally charged, but Fronius’s approach to sustainability is based on evidence. They begin by presenting facts: “We examined two typical, real-world applications that our customers use when welding steel and aluminium, and had the analysis certified by the highly regarded Fraunhofer Institute,” explains David Schönmayr, Team Leader for Product Sustainability at Fronius International GmbH. In collaboration with partner to4to (together for tomorrow), Fronius experts methodically examined the environmental consequences of welding variables such as material, energy, gas, and emissions using standardised methodologies as part of a life cycle assessment. Based on this, we can acquire a detailed picture of welding equipment, specifically the TPS/i 320 and TPS/i 400.

This comprehensive ‘cradle-to-grave’ approach begins with raw material procurement, which includes welding machine production and transportation, years of use in industrial shifts, and wear parts. It investigates what happens when the welding machine reaches the end of its life cycle after a long service life.

Translating the carbon footprint to 1 metre of weld
Each component and welding application is unique and influenced by various elements, including the base material, seam shape, and welding settings. That is why Fronius picked a structure that provides an unambiguous presentation of the results, making them easier to interpret. “We translate the CO2 proportion of the relevant parameters over to 1 meter of weld because it quickly shows us where our starting point should be,” Schönmayr explains. “For the CO₂ proportion in use, we’ve based our calculations on the welds of robot series production with a typical duty cycle of eight years. We did this by referring to actual customer examples, which consisted of an automotive supplier that uses the TPS 400i in its robot configuration for steel welding and a vehicle manufacturer that welds with the TPS 320i CMT.”

The biggest lever: resource-efficient use
Only about 0.5 percent of the total CO₂ equivalents from a Fronius TPSIi welding system’s life cycle are attributed to the welding machine’s production, repair, and disposal. The remainder is divided among the filler metal, shielding gas, and energy consumed, emphasising the significance of making good use of these resources in particular.

“The good news is that at Fronius, we have already been working for many years to keep our material and energy consumption during welding as low as possible. To this end, we have built up almost 75 years of know-how and developed innovative—and sometimes groundbreaking—technologies such as the first inverter welding machines (Transarc 500), the first digitally process-controlled TPS welding systems, and the revolutionary CMT (Cold Metal Transfer) welding process. Regarding efficiency, we believe that digitalisation continues to present tremendous potential,” affirms Scherleitner. Many Fronius customers have already optimised their production using the WeldCube Premium welding data management and analysis tool—and, thanks to the high quality of the results, they are now increasing their time and material savings.

Economic benefits = environmental benefits
Fronius aims to collaborate with its clients to address areas where CO2 can be reduced. High welding quality is critical to ensure that materials are used as efficiently as feasible or to avoid wasting resources on rejects or rework. Reproducible, high-quality welded joints benefit both the bottom line and the environment, so having a holistic approach to production at the component level (TCOP—total cost of production) may make a significant difference. However, Fronius also offers simple solutions, like the OPT/i Gas digital gas controller, which can cut shielding gas use by up to 40 percent on average. If there are several short welds, the savings potential is significantly greater.

“Sustainability in joining is at the top of our agenda. Our experts in research and development follow the ‘Sustainability by Design’ approach. In this way, we create environmentally inspired innovations combined with our understanding of the challenges our customers face. Working together is, however, the best way to save material, time, and money while gradually reducing the carbon together. Our LCA is only the starting point for a series of tips we’ll share with our customers,” says Scherleitner.

Fronius experts may provide focused assistance to help customers identify carbon savings opportunities in production, such as using the OPT/i Gas digital gas controller or the WeldCube Premium monitoring and analysis tool.

For more information, visit: https://www.fronius.com/en-in/india

SP Concare Pvt. Ltd. excels at producing novel construction chemicals that prioritise quality, sustainability, and customer satisfaction while improving the longevity and performance of various concrete structures across several industries.

SP Concare Pvt. Ltd. is a significant manufacturer of construction chemicals for the infrastructure, industrial, commercial, and residential sectors. They efficiently deliver cutting-edge products, focusing on quality, customer happiness, and environmental responsibility. With substantial in-house experience, they keep R&D, production, and supply chains streamlined to meet rising client demand. They cultivate solid ties with investors, consumers, and supply chains to ensure they remain at their sector’s forefront. Their inclusive culture promotes employee development, guaranteeing congruence with their values as they grow.

MR. DRY 104 is a cutting-edge waterproof coating with an elastomeric, acrylic polymer base. It is specifically designed for the long-term protection of terraces and natural stone surfaces. This translucent coating offers great durability and resistance to water ingress.

Perfect for:

·         Terraces

·         Natural Stone Surfaces (Granite, Marble, etc.)

·         Balconies and Roof Decks

ADDMIX 109 PCCI is a state-of-the-art bipolar concrete penetrating corrosion inhibitor admixture to safeguard embedded steel reinforcement in concrete structures. It effectively reduces corrosion, increases concrete longevity, and lowers maintenance expenses.

Key features:
·         Bipolar Technology: migrates through the concrete matrix to reach and safeguard steel reinforcement from corrosion.

·         Corrosion Protection: Forms a protective coating over steel, decreasing exposure to chloride ions, moisture, and hazardous chemicals.

·         Enhanced Durability: Prevents corrosion and extends the service life of concrete buildings.

·         Easy Integration: Compatible with various concrete mixes for various applications.

·         Environmentally friendly: Made using sustainable ingredients without sacrificing performance.

Con-Inject 156 is a cutting-edge, low-viscosity thermoset polymer for improved concrete rehabilitation. Its high molecular weight assures great durability and performance, making it the best alternative for repairing fractures and honeycombs in concrete structures.

Key features:
· Low viscosity: Allows for deep penetration into cracks and cavities, providing complete repair while maintaining the integrity of the surrounding material.

· High molecular weight: Improves repaired concrete’s mechanical qualities and durability, ensuring long-term benefits.

· Versatile applications: Suitable for various concrete restoration scenarios, including bridges, buildings, and infrastructure, where structural integrity is critical.

· Ease of application: Con-Inject 156 is designed for simple application and may be used efficiently by experts and DIY enthusiasts.

VR Coatings introduces a cutting-edge plural component spray painting system with automated pipe coating technology, ensuring precise thickness control and unmatched durability for industrial pipelines.

In the industrial world, maintaining the durability and longevity of pipelines is paramount. Protective coatings play a crucial role in this, and applying them efficiently and accurately remains a significant challenge. VR Coatings, a leader in surface finishing technologies, has developed an advanced plural component hot, airless spray painting unit integrated with an automatic pipe coating system featuring pipe rotators and a boom. This solution is engineered to achieve precise coating thickness, ensuring enhanced protection and performance.

The power of plural component technology
Plural component coatings, formed by combining two or more chemical substances like epoxy and polyurethane, offer superior corrosion resistance and durability. However, these coatings have a limited pot life, meaning they must be applied quickly after mixing to prevent waste and ensure proper adhesion.

VR Coatings’ hot, airless spray painting unit is designed to handle plural component coatings precisely. The unit mixes the components near the spray gun nozzle, eliminating the need for premixing. This reduces waste, ensures consistent coating quality, and allows quick, efficient application, even in harsh environments. The hot, airless spray feature uses high pressure to atomize the coating, reducing the overspray and achieving an even, smooth finish.

Automatic pipe coating system: Precision at its core
A standout feature of this solution is its automatic pipe coating system. Automating the coating process ensures every pipe receives an even and accurate layer of coating, regardless of size or shape. The system accommodates various pipe diameters and lengths, making it versatile across various industries, including oil and gas, water treatment, and industrial piping systems.

The combination of the boom and pipe rotators ensures seamless operation. The pipe rotators hold the pipe in place and rotate it at a controlled speed, guaranteeing uniform application across the entire surface. Meanwhile, the boom, adjustable in height and angle, allows the spray gun to reach every part of the pipe precisely. This setup eliminates manual handling errors, reduces inconsistencies, and ensures uniform coating thickness.

Achieving precise coating thickness
One of the key benefits of VR Coatings’ system is its ability to achieve precise coating thickness. In industries like oil and gas, maintaining the correct thickness of protective coatings is critical to prevent corrosion and extend the lifespan of the pipes. The automatic system continuously monitors and controls the flow rate of the coating material, ensuring consistent thickness throughout the process. This precision enhances coating quality while reducing material waste, making it a highly cost-effective solution.

Achievement
VR Coatings’ plural-component hot, airless spray painting unit with an automatic pipe coating system sets a new benchmark in industrial pipe protection. Its combination of advanced automation, precision, and efficiency makes it an essential tool for industries requiring reliable and durable coatings. With integrated features like pipe rotators and an adjustable boom, the system delivers consistent, high-quality results, reduces operational costs, and ensures the longevity of pipelines through precise control of coating thickness.

For more information, visit: https://www.vrcoatings.com/

Loom Crafts is revolutionising modular building with long-lasting, energy-efficient Prefab Homes. By incorporating modern materials such as galvanised steel and fibre-reinforced concrete, they are setting new norms for resilient, sustainable building solutions.

Loom Crafts is proud of its accomplishments in Prefab Modular Homes and cottages, particularly in terms of durability, sustainability, and energy efficiency. These solutions address the growing demand for resilient and environmentally sustainable infrastructure while setting new modular building standards.

Tech-enhanced resilience
Emerging innovations in the prefabrication business have substantially improved the durability and robustness of their constructions to environmental stresses. They use sophisticated materials such as galvanised steel and fibre-reinforced concrete, which are highly resistant to corrosion, adverse weather, and seismic activity. Furthermore, contemporary insulation materials contribute to structural integrity by reducing thermal expansion and contraction, guaranteeing that our homes can survive environmental stressors for years.

Sustainable innovation
Sustainability and energy efficiency are key to their design philosophy. Loom Crafts Prefab Modular Homes incorporate energy-efficient features such as solar panel-ready roofs, rainwater harvesting systems, and modern HVAC systems, lowering energy consumption. Furthermore, their manufacturing methods employ low-waste techniques, and their homes are constructed with recyclable and environmentally friendly components, resulting in a lower carbon footprint.

Material science
Recent advances in material science have considerably enhanced the performance and longevity of prefabricated modular constructions. For example, using high-performance composites and nanotechnology in coatings has increased the materials’ resilience to wear and tear, UV radiation, and moisture. These technologies improve the longevity of homes and reduce maintenance costs for customers. Furthermore, advances in fire-resistant materials have improved the safety of dwellings.

Infrastructure integration
One of the primary issues in modular building is assuring compatibility with existing infrastructure. Their engineering team uses cutting-edge BIM (Building Information Modelling) technology to overcome this. This enables them to create prefab homes compatible with existing structures and utilities while adhering to local standards. They also provide customised solutions that address the area’s distinct geographical and climatic conditions, assuring long-term performance and compatibility.

Automation
Automation is important in improving the quality and uniformity of their prefabricated modules. Their manufacturing method is largely automated, ensuring minimal human error and continuous quality control. This speeds up manufacturing and ensures that each module is built to rigorous standards, improving the structure’s overall longevity and performance.

Environmental sustainability
Loom Crafts Prefab Modular Homes significantly reduce the carbon footprint of construction operations. Building homes in a regulated factory environment reduces waste and the environmental effects of on-site construction. Using sustainable resources like recycled steel and eco-friendly insulation contributes to environmental sustainability. Due to their modular design may also be disassembled and transported, minimising the need for new construction and associated carbon emissions.

Key considerations for urban environments
Modular systems designed for urban contexts must consider space limits, local zoning laws, and rapid development. Prefab Modular Homes are created with urban density in mind, providing compact, multi-story options that maximise space without sacrificing comfort or aesthetic appeal. Furthermore, modular construction’s quickness makes it perfect for urban projects with short timeframes and minimal disturbances.

Remarkable outcomes
One of their most successful large-scale initiatives was the development of a modular home complex in a remote, environmentally sensitive location. Traditional building methods would have been invasive and costly, but their prefabrication solution enabled speedy deployment with minimal environmental impact. The project was completed ahead of schedule and has since become a model for sustainable building in difficult terrain.

As the demand for robust and sustainable infrastructure develops, they continue to test the limits of what modular construction can accomplish. Loom Crafts is dedicated to providing high-performance modular homes that address today’s and tomorrow’s challenges by focusing on new materials, energy efficiency, and environmental sustainability.

For more information, visit: https://www.loomcraftsprefab.com/

Avians’ innovative products, from durable high-speed doors to secure dock levellers, are designed to meet our customers’ evolving needs while maintaining the highest quality standards.

Welcome to Avians, a leading innovator in high-end automatic entrance doors and loading bay equipment. We are committed to delivering world-class solutions that set industry standards. Our focus on sustained innovation, superior service, and unwavering quality has earned us an excellent reputation.

Avians offers a diverse range of products tailored to meet various needs in the entrance solutions market. Our high-speed doors provide safe, efficient, and fast solutions for busy internal doorways. Made from high-tensile strength PVC material; these doors ensure durability and seamless operations. Complementing modern architecture, our rolling shutters are available in materials such as M.S., G.I., and S.S., and they maintain consistency in design while offering CE certification. These shutters are integrated with various operational accessories to enhance convenience.

For fire protection, our fire-rated shutters and sliding doors are designed to prevent the spread of fire, thus safeguarding lives and property with 2 to 4 hours of fire-rated resistance. Additionally, our sectional overhead doors are crafted for security and insulation, featuring double-skinned PUF cores that provide airtightness and optimal temperature control, making them ideal for heated spaces.

Avians dock levellers simplify vehicle loading and unloading, reducing dispatch time while being designed to withstand Indian conditions and meeting European safety standards. Our dock shelters and seals provide superior protection from external elements, ensuring a tight seal between vehicles and buildings. Furthermore, our motorised entrance gates offer secure, hands-free access to industrial, commercial, and residential premises.

Tailored specifically for the aviation sector, our hangar doors ensure safe, smooth operations with minimal maintenance. To enhance safety in diverse environments, Avians provides advanced systems for secure and efficient pedestrian and vehicular access management.

Experience the future of entrance solutions with Avians!

Please feel free to connect with our team for any support for product requirements or queries: Email: sales@avians.co.in Contact No. 8390300400, Website: www.avians.co.in

Xtra Precision Screws provides high-tensile, long-lasting fasteners that meet international requirements. They specialise in construction solutions and provide custom goods while researching innovations such as smart fasteners and sustainable methods for future infrastructure projects.

Can you provide detailed specifications for your high-tensile fasteners, including tensile strength ratings and material compositions?
At Xtra Precision Screws, we manufacture high-tensile fasteners that meet rigorous industry standards like ISO, IS, DIN, GB, ANSI and BS. Our fasteners are available in various grades with tensile strength grades 8.8, 10.9 and 12.9, depending on the specific product. We use premium materials, including boron steel and alloy steel, treated with heat and surface treatments for enhanced durability and performance.  

What are the key advantages of your most popular products, such as Socket Head Cap Screws and Hex Head Bolts, in construction applications?
Our Socket Head Cap Screws and Hex Head Bolts are designed for demanding various applications, offering several key advantages. Both products provide exceptional tensile strength and fatigue resistance, making them ideal for heavy-load bearing structures. The Socket Head Cap Screws offer a compact design for use in tight spaces without compromising strength, while Hex Head Bolts ensure ease of installation and removal with standard tools. Additionally, they are made from high-grade materials and undergo strict quality control to ensure long-term durability and corrosion resistance, even in harsh environments. 

Do you offer custom fasteners tailored to specific project requirements? If so, what factors do you consider during the customisation process?
Yes, we offer custom fasteners tailored to meet specific project requirements. During the customisation process, we consider several factors, including the required tensile strength, material selection, corrosion resistance, environmental conditions, and specific dimensional requirements. We also evaluate the application’s load-bearing needs and any industry-specific standards or certifications. Our engineering team works closely with clients to ensure the fasteners are optimised for performance, durability, and safety in their intended use. 

How do your fasteners align with industry standards like GB, ISO, and DIN? Can you discuss the importance of compliance in your product offerings?
Our fasteners are manufactured to meet and exceed industry standards such as GB, ISO, and DIN. These standards ensure consistency, reliability, and safety in construction and industrial applications. Compliance with these standards is crucial as it guarantees that our products meet global quality benchmarks, offering optimal performance, durability, and compatibility across various projects. By adhering to these standards, we help our clients meet regulatory requirements and ensure the longevity and safety of their structures.

What surface treatment options do you provide for your fasteners, and how do these treatments enhance performance in harsh environments?
We offer a range of surface treatments for our fasteners, including zinc plating, hot-dip galvanising, black oxide, zinc aluminium flake, dacro and geomet coatings. These treatments enhance the fasteners’ resistance to corrosion, wear, and environmental factors such as moisture, chemicals, and extreme temperatures. In harsh environments, these protective layers extend the lifespan of the fasteners and ensure their strength and integrity, providing long-lasting performance in demanding conditions. 

How do your fasteners perform under different load conditions, and what testing has been done to validate their reliability?
Our fasteners are engineered to perform exceptionally under various load conditions, including static, dynamic, and cyclic loads. To validate their reliability, we conduct rigorous testing such as tensile strength tests, fatigue testing, and hardness evaluations. Additionally, our fasteners are subjected to environmental simulations to ensure they maintain their integrity in extreme conditions. These tests guarantee that our products meet high safety and performance standards, offering consistent reliability in demanding applications. 

Can you describe the key stages in your manufacturing process that ensure high quality and durability in your fasteners?
Quality and durability are ensured through several key stages in our manufacturing process. It begins with selecting high-grade raw materials, followed by precision forging on advanced high-speed bolt formers to achieve accurate dimensions. Heat treatment is then done in a state-of-the-art continuous furnace to achieve required tensile strength and hardness. Next, surface treatments are added to improve corrosion resistance and durability. Finally, each batch undergoes rigorous quality control checks, including tensile testing, dimensional inspection, and surface analysis, to ensure the fasteners meet our strict performance standards. 

What emerging trends in the fastener industry do you foresee impacting construction and infrastructure in the next few years?
In the coming years, we foresee several emerging trends impacting the fastener industry, particularly in construction, infrastructure, EV segment and robotics. These include the increasing use of lightweight, high-strength materials to improve efficiency in large-scale projects, as well as the growing demand for corrosion-resistant coatings in extreme environments. Additionally, advances in smart fasteners, which incorporate sensors to monitor load and stress in real-time, are expected to enhance safety and maintenance in critical structures. Sustainability is also gaining prominence, with more emphasis on eco-friendly manufacturing processes and materials. 

For more information, visit: https://xpsindia.com/

“Excellence isn’t a trait; it’s a habit cultivated daily in our work.”

Colorshine Coated Pvt Ltd has experienced remarkable growth since its founding in 2016. Could you share the key milestones of this journey?
Certainly. When we launched in 2016 with our color coating line in Gudur, Andhra Pradesh, we started with a capacity of 1,80,000 tons. By 2023-24, we’ve doubled that with the addition of a state-of-the-art CRM complex, increasing our production to 3,60,000 tons. This expansion also diversified our product offerings, including HRPO, CRFH, and Al-Zn coils, alongside color-coated products. Our success is rooted in a clear vision—delivering quality while adapting to industry demands.

What strategic plans does Colorshine have for its growth and expansion in the coming years?
By 2030, Colorshine’s target is to reach 1 million tons of production capacity. To achieve this, we have two pivotal expansion projects in the pipeline. The first is a new plant in Nagpur, expected to be operational by 2027, and the second will be in the eastern region by 2030. Each of these plants will add 0.35 million tons to our capacity, bringing us closer to our goal. These expansions go beyond merely increasing production—they are part of our broader strategy to establish Colorshine as the preferred coated steel manufacturer in India. As demand for high-quality, diverse steel products rises, we are committed to staying ahead of industry trends and enhancing our competitive advantage.

Colorshine has clearly evolved rapidly since its inception. What specific challenges did you face during this growth, and how did you overcome them?
The biggest challenge for us was establishing a fully integrated coated steel plant from scratch. It required tremendous effort in terms of capital investment, technology adoption, and setting up a skilled workforce. However, through meticulous planning and our commitment to quality and integrity, we overcame these hurdles. Our growth is deeply rooted in our four core value of  Integrity, Commitment, Quality, and Speed. For us, integrity means consistently upholding the highest ethical standards in every decision we make. Our commitment is reflected in our dedication to delivering value to all stakeholders and taking full responsibility for every action. We never compromise on quality—each product we create embodies our unwavering pursuit of excellence. Speed is crucial in today’s dynamic market—acting quickly and efficiently keeps us ahead of the curve. These values collectively drive our progress and form the foundation of Colorshine’s long-term success.

With sustainability becoming a key focus across industries, what green initiatives is Colorshine implementing to contribute to a more environmentally friendly steel sector?
Sustainability is at the core of our operations. We’ve made significant strides, including achieving zero liquid discharge, which reflects our strong commitment to environmental responsibility. Additionally, as part of our CSR efforts, we’ve undertaken tree plantation initiatives to actively reduce our carbon footprint. We’re also in the process of securing the Carbon Border Adjustment Mechanism to align with global sustainability standards. For us, sustainability goes beyond being a buzzword—it’s about future-proofing Colorshine while ensuring we remain accountable to the planet and its resources.


How important is human resource to Colorshine, and how are you planning to nurture talent within the company?
Our people are the backbone of our success. No matter how advanced our technology or how ambitious our goals, without the dedication and talent of our team, none of it would be possible. We’re committed to nurturing this talent through ongoing training, mentoring, and fostering an environment that promotes holistic career growth. We have structured training programs to enhance technical skills, and each employee is encouraged to take part in leadership mentoring initiatives. Our goal is to empower our workforce not just with the tools they need to succeed in their current roles but also to help them grow into the leaders of tomorrow. It’s about building a culture where every individual feels valued and supported in their career journey.

As the Indian construction and roofing sector continues to evolve, what specific innovations or solutions is Colorshine focusing on to meet the unique demands of this market?
The Indian construction industry is on the cusp of significant transformation, driven by urbanisation, infrastructure development, and the push towards sustainability. Over the next few years, I expect to see a growing demand for eco-friendly and energy-efficient solutions. Colorshine is positioned to be at the forefront of this shift by continuously innovating our product lines and integrating sustainable practices into our manufacturing processes. We’re also focused on expanding our reach across India, ensuring that our products play a vital role in the country’s infrastructure development.

With the global steel industry evolving rapidly, what are Colorshine’s plans for positioning itself in the international market over the next decade?
In the next decade, Colorshine plans to solidify its presence in the global coated steel market by executing a twofold strategy. First, we’re increasing our production capacity with new plants in India, which will enable us to scale exports and cater to emerging markets worldwide. Second, we’re focused on expanding our global footprint by entering new countries, aiming to diversify our export portfolio and meet international standards. Additionally, we’re investing in sustainable technologies and aligning with global frameworks like the Carbon Border Adjustment Mechanism to ensure our products are not only high quality but environmentally responsible, making us competitive on the world stage. By combining technological innovation with sustainability initiatives and a customer-first approach, I’m confident that Colorshine will grow and lead the way in reshaping the coated steel industry.

Can you elaborate on the different retail brands under Colorshine and what unique value each one brings to the market?
We have strategically developed a range of retail brands to cater to diverse customer needs while maintaining our unwavering commitment to quality.

Colorshine Signature represents supreme excellence, offering a premium product with a 15-year warranty.  Colorshine Signature is  designed for those seeking the highest quality and performance in color-coded steel, making it perfect for commercial, industrial, and residential projects.

Colorshine Spectrum embodies enduring excellence, backed by a 9-year warranty. It delivers exceptional durability and aesthetic appeal, making it an excellent choice for various applications where the strength and resilience of color-coated coils are essential.

Colorshine Partham offers affordable excellence, ensuring that quality isn’t sacrificed for price. It features 100 percent quality materials and a best-in-class four-coat paint system, delivering exceptional value for money while ensuring long-lasting performance.

Colorshine Metalume represents our premium bare Al-Zn coils. Renowned for its superior corrosion resistance and superior durability, Metalume coils are ideal for wide range of applications, including roofing and solar module mounting structure. The versatility and durability make  Colorshine Metalume a preferred choice for varied applications.

Together, these brands reflect our commitment to providing exceptional products across a range of options, enabling us to fulfill the needs of a diverse customer base while maintaining our high standards of quality.

Why should builders and architects choose Colorshine’s color-coated steel coils for their projects, particularly in terms of durability and design versatility?
Colorshine’s color-coated steel coils are an excellent choice for builders and architects, as it offers unmatched durability and design variety. Our products are built to withstand harsh weather conditions and resist corrosion, ensuring a long lifespan. In addition to a broad selection of premium colors, we provide unique finishes, such as printed steel and wrinkle-finish steel, suitable for various interior and exterior applications. This combination of strength and aesthetic flexibility positions our color-coated coils as the perfect solution for creating visually appealing and long-lasting structures.

For more information, visit: https://colorshine.in/

The Everest Connect Delhi event brought together industry professionals to discuss difficulties in pre-engineered buildings (PEB) and steel structures, encouraging collaboration and innovation for a forward-thinking construction vision.

The Everest Connect Delhi event brought together delegates from many sectors, signalling a successful continuation of the series that began in Mumbai. With an emphasis on encouraging collaboration and innovation, the event allowed industry leaders to share information and address project execution difficulties, particularly in Pre-Engineered Buildings (PEB) and steel structures.

The event opened by welcoming attendees and emphasising the significance of bringing industry leaders together for learning and cooperation. Sricharan Vulchi, Business Head of Everest Industries, stated that Everest Connect addresses operational challenges in project execution rather than simply promoting PEB or steel structures, emphasising the importance of stakeholder collaboration and shared experiences in achieving better project outcomes. A subsequent video presentation highlighted Everest Industries’ major projects and successes, demonstrating the company’s unique approach to problem-solving.

Nilesh Babura Salunkhe offered a detailed examination of crane beam operational challenges, utilising the TATA Power Project as a case study. He described the difficulties faced during installation, emphasising crucial aspects influencing crane performance, such as off-centre rail alignment and incorrect fastening. Salunkhe emphasised the necessity of staying within design tolerances in crane installations to improve safety and performance.

Ramesh Babu from Everest’s design team discussed successfully completing a 4 GW project for Tata Power in Tirunelveli, Tamil Nadu. Their successful project management highlighted the company’s dedication to quality, resulting in more contracts with other clients.

The event followed a panel discussion by Avinash Gore, featuring industry experts such as Gaurav Varmani, Architect, Saroj Burman, Project Director, Hitachi Energy, Ar. Anuj Vasudeva, Principal Architect at ANMA Architects, Mr. Amit Murao, Principal Architect and Partner at Aashray Design Consultants Pvt Ltd, and Dr. Vinod Jain, managing director of Vintech Consultants and Mehro Consultants. The panellists emphasised the importance of stakeholder engagement, giving real-world examples reinforcing the event’s joint growth theme. They emphasised the importance of enhanced communication and collaboration in overcoming problems in modern buildings.

Advantages of PEB
Pre-Engineered Buildings (PEB) have gained popularity in modern construction due to their numerous advantages over traditional steel and concrete constructions. These advantages include faster completion, cost savings, and sustainability. PEB projects are preferred for their efficiency, which aligns with sustainability objectives by decreasing material waste. They provide regulated quality assurance, which ensures better material quality and workmanship than on-site fabrication. PEB’s structural features, such as huge spans and heights, make it excellent for massive buildings. However, specialised facilities like pharmaceutical companies may still favour reinforced cement concrete (RCC) due to specific planning requirements. Furthermore, PEB construction improves safety by fabricating in controlled settings, lowering site-related dangers.

Selecting the right PEB contractor
Choosing the correct contractor is critical because vendor estimates vary greatly, typically due to inconsistent standards. To reduce pricing differences, consultants should offer defined specifications and standardised design basis reports. A single design from a consultant for bidding can simplify the quoting process and save time.

Challenges during the GA drawing phase
The General Arrangement (GA) planning phase frequently necessitates considerable changes, demonstrating a need for architectural delicacy in PEB manufacture. Including architects early in the PEB process can help architects and engineers collaborate more effectively and match designs with expectations.

Managing changes post-approval
Effective change management following project approval is crucial. Achieving error-free GA drawings upfront is frequently impractical, resulting in last-minute adjustments during manufacturing. Establishing precise timetables and communication can reduce difficulties and improve project efficiency. A recent situation involving an airtight structure demonstrated the value of trained specialists in design and manufacture, as planning errors resulted in major delays.

Challenging perceptions of PEB
Many architects are suspicious of PEB, associating it with simple designs. This archaic viewpoint disregards the industry’s advances and diverse design possibilities. Architects can challenge these prejudices by embracing the benefits of PEB and incorporating them into inventive, aesthetically pleasing buildings. The PEB sector’s future was discussed, focusing on innovation and adaptation to meet changing market demands. The construction industry confronts various issues, including labour shortages and environmental concerns, leading to widespread agreement that novel materials and efficient design tactics will be critical in moulding its future.

Enhancing aesthetic appeal through collaboration
Collaboration between architects and PEB producers is critical to improving design aesthetics. Successful projects exhibit the ability to customise, which might challenge the traditional image of PEB structures.

Bridging the material knowledge gap
Architects need more material expertise, a fundamental need for steel structures. Enhancing architectural education and fostering collaboration with PEB manufacturers can close the gap and promote a greater understanding of steel as a viable construction material. Steel is becoming more popular in residential buildings, as seen by a recent G+1 farmhouse made entirely out of steel in a short time. However, the interaction between academics and industry must be strengthened to prepare graduates for real-world challenges effectively.

The current landscape of PEB
The panellist emphasised developments in structural engineering standards, such as the availability of higher-grade steel (450), but also noted a substantial gap in implementing current software and technology. The increasing demand for quick solutions in modern construction makes PEB systems critical to achieving speed and efficiency. However, implementing designs frequently presents obstacles, particularly with typical box-like structures that limit flexibility and inventiveness. Industry executives proposed looking into hybrid architectures that combine different materials to increase design flexibility.

Modular designs: A game-changer
Modular designs are similar to a “Lego block” system, allowing simple alterations without expensive restorations. This modular technique enables clients to adjust their buildings to changing needs, such as adding windows or ventilation systems, while maintaining the structure’s integrity.

Concerns about corrosion, particularly in coastal areas, highlight the significance of taking proactive actions to reduce its consequences. Collaboration among suppliers and manufacturers to create corrosion-resistant materials is critical for reducing long-term maintenance difficulties.

Renewable energy goals and PEB demand
As the country works towards large renewable energy targets, the need for PEB structures is expected to increase. Experts argued for a paradigm shift in how PEB is perceived—not only as a warehouse solution but as a versatile choice for various applications. They offered a concept similar to IKEA’s, with customisable, off-the-shelf solutions adapted to specific client tastes. Implementing sophisticated technologies such as Building Information Modelling (BIM) and Artificial Intelligence (AI) to expedite workflows and improve project outcomes was highlighted. BIM can improve visualisation and problem detection during the planning stage, avoiding costly changes during construction.

Overcoming stereotypes and embracing agility
A mental shift is required to overcome the difficulties confronting the PEB business. It is critical to challenge stereotyped thinking by advocating for innovation and collaboration among architects, structural experts, and PEB providers. Successful projects necessitate excellent collaboration to maintain architectural integrity while obtaining desired results. Engaging with consultants to identify pain areas is critical for creating effective data and detailing, which can lead to better project outcomes. By addressing these issues, industry players can raise the quality of PEB buildings.

Pursuit of green certifications in PEB design
The selection of materials, such as green paints and low-emission alternatives, is critical to facilitating green certification. Panel participants stressed the significance of resolving fire safety concerns, especially crucial in public buildings.

Addressing concerns about roof leakage
Concerns concerning leaks in PEB roofs are frequently linked to weather-induced steel expansion and contraction. Several advisors agreed that installation quality is equally important as design and production. They emphasised the significance of using skilled workers rather than settling for the lowest alternative, as improper installation can result in serious long-term problems.

Maturate detailing and execution are needed, as even minor installation errors might cause leakage. Consultants recommended pre-monsoon inspections and annual maintenance to preserve the longevity and functionality of PEB buildings. Educating consumers on maintenance methods is also important since many clients are unaware of the continuing upkeep their facilities require.

A collaborative approach to design standards
The conversation highlighted the critical need for a common code to speed the design process and remove uncertainty among stakeholders. Panellists emphasised the need for collaboration among designers, contractors, and manufacturers in developing shared standards. A well-defined standard can help to align expectations and support effective project execution.

The future of the PEB industry depends on a commitment to innovation and a readiness to embrace change.  Young architects should raise their awareness and engagement to attract new talent to the profession. Stakeholders can redefine the PEB sector’s image by highlighting the exciting opportunities it offers, positioning it as a vibrant and crucial component of modern buildings.

Everest Connect Delhi was an invaluable venue for industry professionals to share insights, discuss difficulties, and build collaborative relationships. As the PEB sector evolves, its future will be shaped by a commitment to innovation, collaboration, and safety, maintaining its place as a cornerstone of modern construction.

For more information, visit: https://www.everestind.com/

This interaction delves into how advances in material science, automation, and design methods transform the prefabrication industry, resulting in successful large-scale projects that address the complexity of modern urban surroundings.

How are emerging technologies in pre-engineered buildings enhancing material durability against environmental stressors?
In the field of prefabrication, new technologies are significantly enhancing the durability and resilience of building materials, particularly steel structures and insulated panels. Anticorrosive finishes and UV-protective coatings improve steel constructions’ resistance to corrosion and degradation. Innovations in insulating materials also increase thermal performance and reduce wear caused by temperature variations. Improvements in manufacturing techniques, such as 3D printing, allow for more precise cuts with tighter tolerances, resulting in fewer weak areas in structures. Smart sensors integrated into or installed in prefabricated materials can measure stress levels and environmental consequences in real time, encouraging coronal enrichment during workplace maintenance. These novel production aspects increase building assemblies’ ability to withstand environmental stressors (moisture, heat, seismic) over time.

What innovative approaches are utilised to integrate sustainability and energy efficiency into your products or solutions? 
Sustainability and energy efficiency are being integrated into prefabricated steel structures and insulated sheets through innovation centred on sustainable products such as recycled steel and energy-efficient insulation with reactive R-values.  Advanced manufacturing technologies, such as precision cutting and modular building, provide targeted waste reduction and energy efficiency. Prefabricating a building system results in tighter buildings, which reduces energy loss. In addition, offering technologies such as solar panels, rainwater collection systems, and green roofs will help to encourage sustainability. Furthermore, passive design features, such as window designs that allow for natural light, are being used to reduce energy use. These revolutionary processes will ensure that prefabricated steel buildings are environmentally friendly and energy-efficient.

What recent advancements in material science have enhanced the performance and lifespan of your offerings?
High-performance steel alloys with high tensile strength and corrosion resistance improve construction durability even under harsh conditions. Insulation goods, such as vacuum-insulated panels (VIP) and phase-change materials, have higher thermal efficiency, allowing for thinner and lighter insulation than standard options. Nanotechnology-based coatings will also protect the steel material from corrosion, UV degradation, and chemical exposure, preserving its structural integrity and increasing longevity. Furthermore, self-healing materials and strengthened adhesives are being developed as cutting-edge alternatives to repair small structural damage, thus increasing the structural integrity and effect of all solutions, resulting in long-term durability for prefabricated solutions.

How do you ensure compatibility and longevity when integrating your pre-engineered buildings with existing infrastructure?
Incorporating pre-engineered buildings (PEB) into existing buildings necessitates coordinated planning to ensure compatibility by assessing existing infrastructure and project sustainability. Site assessments will be required to evaluate structural load, foundation and soil conditions, and environmental considerations. Specific and customised engineering approaches will enable flexible connecting points to interconnect with existing infrastructure types while maintaining structural integrity. Furthermore, these alternatives provide design specifications prefabricated from pre-existing buildings. The prefabricated buildings would be customised to fit existing measurements, field dimensions, and structural loads. Coatings/treatments would either biologically treat the exterior of any exposed wood or metals or be a solid, protective coating stretching both materials under harsh environmental conditions. All of these intentional materials would increase the longevity of prefabricated buildings and their integrative compatibility with existing structures while reducing or eliminating future maintenance requirements.

What role does automation play in your products’ manufacturing, and how does it affect quality and consistency?
Automated machinery, such as CNC machines and robotic welders, allows for precise cutting, bending, and assembling while minimising human error, ensuring that all components are uniform. This precision also allows for improved structural integrity and waste minimisation, which contribute to more sustainable production, as previously indicated. Automated quality control technologies, such as laser scanning and real-time monitoring, can detect faults in prefabricated components while ensuring that goods are routinely produced to a high standard. In the application phase, automation speeds up installation, lowering personnel costs and construction time while keeping the same quality and reliability throughout the project.

How do your products reduce carbon footprint and promote sustainability in construction?
To begin, using recycled steel minimises the need for virgin materials and energy usage throughout manufacturing. Prefabrication decreases on-site waste and building time, resulting in lower energy consumption and emissions from transportation and equipment. Our solutions include high-performance insulation, which improves building energy efficiency and reduces heating and cooling requirements. Furthermore, higher energy efficiency means fewer repairs and parts to replace, which reduces overall resource consumption and increases sustainability in construction projects.

What key considerations guide your systems’ design and implementation in high-density urban environments?
When designing and implementing prefabricated systems in high-density, rapidly developing urban areas, a strategic approach is required to handle space restrictions, logistics, and sustainability. Maximising space using modular designs allows structures to exploit vertical and horizontal space, fitting into narrow urban plots while reducing the project’s footprint without sacrificing functioning. Prefabricated components are also engineered for easy shipping and installation, which reduces traffic congestion and shortens construction timeframes. Employing low-noise construction techniques and ecologically friendly building materials helps to reduce noise pollution and emissions, improving sustainability. Energy-efficient designs and insulated panels reduce long-term building operating costs and have a minimal environmental impact. These considerations ensure the solutions are sustainable, effective, and relevant to urban growth.

Can you share examples of large-scale projects where your structures have achieved notable outcomes?
Our prefabricated constructions have produced excellent results on various large-scale construction projects. Notably, the Defence-1600 Men Accommodation Shelter Project in Leh/Ladakh used our modular shelters, which allowed for quick deployment and long-term lodging under adverse weather conditions. Our energy-efficient structures were constructed for the Adani Green Energy Solar Power Project, allowing for the seamless installation of photovoltaic solar power capabilities. The Tata Projects-COVID Hospital demonstrated our capacity to deliver critical healthcare facilities within severe time restrictions. Furthermore, the GE Turbine Generator Factory Project displayed our support for industrial endeavours by effectively utilising precisely engineered steel buildings while successfully negotiating logistics and scheduling constraints. Other outstanding projects we’ve completed include the Montepuez Ruby Mining Lda in Africa, the Essar Power Project, the Reliance Thermal Power Project, the Cairn Energy Oil Explorations Project, the HPCL Refinery Project, and some Tata Projects, such as oil refinery setups and multispecialty hospitals. We also completed projects such as modular ground-plus-one buildings for IKEA, technical accommodations during COVID-19, and COVID hospitals for the National Health Mission in Odisha and Nagaland.

For more information, visit: https://www.speed-4.com/index.html

As the market leader in Pre-Engineered Buildings (PEB) for over two decades, Kirby India’s impact on the construction landscape is undeniable. Serving over 10,000 customers focusing on innovation and sustainability, Kirby’s advanced facilities and proprietary technologies deliver precision-engineered steel structures that meet the growing demands of India’s infrastructure boom.

Kirby Building Systems & Structures India Pvt Ltd (Kirby India) has been a pioneer and market leader for the last 25 years in the Indian Pre-Engineered Steel Buildings (PEB) market. The company has over 24 sales offices and a network of more than 150 certified builders to cater to the erection procedures as per international standards, capable of handling any complexity under adverse site conditions. The company has served over 10,000 customers by delivering over 40,000 buildings spread over  45 million square meters since its inception. Kirby India has the privilege of partnering with national and international corporates operating across all industry segments by setting up their facilities in India and globally.

Kirby India has a capacity of 250,000 MT per annum with facilities strategically located at Hyderabad, Haridwar, and Halol. Kirby’s facilities are certified as ISO 9001, ISO 14001, and ISO 45001. Kirby buildings are designed per relevant IS codes and as required by international standards such as AISC, AISI, MBMA, etc., which align with the customer’s requirements. The company uses its proprietary software for the design and detailing of PEB structures, in addition to the standard packages, which include STAADPro, AutoCAD, ProSteel, Tekla, BOCAD, Etabs,  etc., which allows all the buildings to be customized as per the unique demands of the customers.

Over the years, Kirby India has evolved from a mere manufacturer of PEB to a total solution provider for customer needs. Like a true leader, it has constantly tried to set new standards in the PEB industry. The company has demonstrated its capability to design and manufacture complex & heavy structures and set up mega projects in all the manufacturing segments and their sub-segments. Kirby India has also successfully ventured into many unexplored territories like Shipyards, Power Plant Structures, Bridge Girders, Steel Plants, Multi-Level Process Buildings, Conveyor Structures, High Rise Office Buildings, Data Centers, etc., thereby making inroads into these areas for the PEB industry and laying the foundation for a similar type of projects.

Innovation and sustainable construction
Kirby India has always been at the forefront of innovation, investing in new production technologies and enhancing performance through continuous product development. Integrating the company’s strength and expertise with innovation has helped the company lead the Indian PEB market.

PEB is one of the choices for sustainable and eco-friendly construction as steel is 100% recyclable and can be reused to make other products compared to conventional buildings. These buildings, also called green buildings, have caught the attention of many builders, developers, etc., across India and are making inroads across all types of construction. Kirby India is at the forefront of this innovation and is leading the country in green construction through its PEB technology, thereby contributing to the green building movement.

Driving factors
Steel is a major PEB component and is the only key raw material for any steel building. Steel will see an increase in acceptability as one of the key building materials apart from the existing building materials. Also, with the government giving impetus to the steel industry to increase its capacity to produce an estimated 300 million tonnes by 2030-31, steel consumption will increase in the coming years. The per capita consumption of steel has increased from 57.6 kg to 74.1 kg during the last five years and is estimated to reach 160 kg by 2030-31 (GoI).

The PEB industry has immense potential to grow in the coming years as the PLI scheme would bring in huge investments in the manufacturing sector, thereby increasing demand for large-scale Grade A warehouses. Other projects such as 12 New Industrial Smart Cities under NICDP, Atma Nirbhar Bharat, Make in India, Industrial Corridors, National Investment & Manufacturing Zones, Gati Shakti Plan, Freight Corridors, etc., will attract huge investments, thereby increasing the demand for PEBs. This is phenomenal, and it will drive the overall economy as there is huge growth potential in India over the next few years, during which the PEB industry will dominate and create its own space in this growing construction segment.

For more information, please visit– www.kirbyinternational.com

Zhuzoor transforms procurement in construction and manufacturing by simplifying sourcing, improving order fulfilment, and prioritising eco-friendly processes, establishing itself as a market leader in changing industry demands.

How does Zhuzoor simplify the procurement process for its clients? Can you elaborate on your approach to vendor management and order fulfilment?
We simplify the procurement process by acting as a comprehensive marketplace that aggregates products from various brands, allowing our clients to find all the necessary construction materials under one roof. Our approach to vendor management involves collaborating with over 60 approved suppliers, ensuring we offer quality products across multiple categories. This enhances the variety available to our clients and streamlines the sourcing process. For order fulfilment, we utilise efficient logistics systems to ensure timely delivery, alongside real-time tracking through our digital platform, which provides transparency and keeps our clients informed throughout the procurement journey.

How does Zhuzoor balance profitability with eco-friendly practices, particularly in sourcing and logistics?
We understand the importance of balancing profitability with sustainability. We prioritise sourcing materials from manufacturers that adhere to eco-friendly practices, reducing the environmental impact of our supply chain. Additionally, we are committed to optimising our logistics processes to minimise carbon emissions. This includes using efficient transportation methods and consolidating shipments to reduce trips. By integrating eco-friendly practices into our operations, we enhance our profitability and contribute positively to the environment, which is increasingly important to our clients and stakeholders.

What are some emerging trends in the manufacturing  industry that you believe will redefine procurement strategies, and how is Zhuzoor preparing for them?
Emerging trends in the manufacturing industry, such as the integration of technology in procurement processes and a greater emphasis on sustainability, are likely to redefine procurement strategies. Companies are increasingly adopting digital solutions to streamline sourcing and improve efficiency. We are preparing for these trends by investing in our digital platform to enhance user experience, offering features like real-time tracking and transparent order management. Furthermore, we are committed to fostering sustainable sourcing practices and exploring partnerships with eco-conscious suppliers to meet the evolving demands of the manufacturing  industry.

What are the primary challenges faced by infrastructure contractors and procurement professionals in the construction and manufacturing  sectors? How does Zhuzoor address these challenges?
Infrastructure contractors and procurement professionals often face challenges such as fragmented material sourcing, logistical bottlenecks, and cash flow constraints. We address these challenges by providing a consolidated marketplace that simplifies sourcing, allowing contractors to find all necessary materials in one place. Our flexible payment options, including credit terms and BGs, help alleviate cash flow issues, enabling contractors to focus on project execution. Additionally, our efficient delivery systems mitigate logistical challenges, ensuring that materials arrive on time and in the right quantities.

How do you envision the future of customer engagement in the B2B space, and what role does Zhuzoor play in shaping that future?
The future of customer engagement in the B2B space will likely be defined by increased personalisation, enhanced digital interactions, and a focus on customer experience. We are shaping this future by investing in our digital platform to offer a seamless user experience including personalised recommendations, real-time tracking, and transparent communication. We aim to foster strong relationships with our clients through consistent engagement and feedback loops, allowing us to adapt our offerings to meet their evolving needs. By prioritising customer service and leveraging technology, we are positioned to lead in customer engagement within the B2B sector.

For more information, visit: https://zhuzoor.com/

By utilising advanced polymer blends like polypropylene and polyester, TechFab’s geotextiles provide exceptional strength and durability, ensuring optimal reinforcement, filtration, and protection in challenging environments. Their continuous improvements in fabric structure and anti-clogging properties further ensure that their geotextiles meet the evolving demands of modern civil engineering projects.

How have your geogrids enhanced performance in various geotechnical applications, and in what projects have they been particularly beneficial? 
TechFab manufactures various types of Geogrids, such as Uniaxial / Biaxial / Polyester / Polypropylene, as well as Tech Strap and Techlink, which are designed for various geotechnical applications. 

PET Geogrids are mainly used for reinforcing soil for reinforced soil retaining structures. They are also used for Ground improvement by reinforcing weak or unstable soils, thereby improving their load-bearing capacity and reducing settlement.

PP Geogrids work by interlocking with aggregate, which distributes loads more effectively and prevents lateral movement by confining the aggregates. They are used for Pavement applications on Highways and Railways.  

Overall, geogrids have key benefits, including stabilising weak soil layers, reducing differential settlement, and enhancing stability. If used in Pavement applications, they reduce the Overall thickness of the pavement, reducing construction costs without compromising overall performance. Geogrids also help control slope erosion by providing structural support as veneer reinforcement.

Techfab Geogrids are used in highways and rural roads for subgrade stabilisation, base and subbase stabilisation, asphalt reinforcement, etc. In Railway Projects, they are used for subgrade stabilisation and confinement of ballast, which results in reduced track deformation and enhanced service life.

Geogrids can be used for various geotechnical applications in all major sectors, such as Transportation, Mining, Hydraulics, Landfills, and other infrastructure projects.

Can you explain the applications and advantages of your geocells in Infrastructure Projects? 
TechFab’s geocells, made from high-density polyethene (HDPE), create a three-dimensional honeycomb-like structure that confines and stabilises the infill material (such as soil, gravel, or concrete). This confinement significantly enhances the material’s structural integrity, improving load distribution and preventing erosion, deformation, or lateral movement of soil.

The Key applications of Geocells are Slope Protection, Erosion Control and Ground Improvement – Geocells are commonly used to stabilise slopes and protect them from erosion, especially on steep or uneven terrain. By confining the topsoil or aggregate, geocells prevent surface erosion caused by water runoff or wind. They are also used to vegetate slopes in environmentally sensitive areas, promoting natural growth while ensuring slope stability.

Geocells contain infill material within them, which prevents the vertical and lateral displacement of soil. This enables the support of heavy loads with reduced material requirements. In weak soil areas, geocells can improve load-bearing capacity, helping distribute vehicle loads, reduce rutting, and increase the longevity of roads and pavements.

Advantages of TechFab’s Geocells,  Enhanced Load Distribution: Geocells distribute loads over a larger area, reducing stress on the subgrade and preventing localised failure, which is crucial for infrastructure subjected to heavy traffic or load variations.

Geocells allow for using locally available, lower-cost infill materials and reduce the need for excavation and thick structural layers, leading to significant cost savings.

Made from high-density polyethene (HDPE), TechFab’s geocells resist chemicals, UV exposure, and extreme environmental conditions, ensuring long-term performance. Geocells help reduce erosion, conserve materials, and integrate vegetation into infrastructure projects, promoting greener construction practices.

Overall, TechFab’s geocells are a reliable solution for improving various civil engineering projects’ stability, durability, and cost-effectiveness, particularly in challenging soil and terrain conditions.

What innovations have you introduced in your geotextiles that enhance their performance in construction applications? 
We have introduced several geotextile innovations to enhance their performance across various construction applications. Our improvements focus on durability, functionality, and sustainability, ensuring that our geotextiles deliver superior reinforcement, filtration, separation, and protection in even the most demanding environments. One of our key advancements lies in using high-strength materials, especially advanced polymer blends like polypropylene (PP) and polyester (PET). These polymers provide exceptional tensile strength, allowing our geotextiles to withstand higher loads in reinforcement and stabilisation applications—crucial for projects like road construction, retaining walls, and embankments, where load-bearing capacity is critical. Our materials are highly durable and resistant to environmental degradation, including UV exposure, chemicals, and extreme weather conditions, ensuring they maintain top performance over the long term.

We have also made significant strides in fabric structure specialisation. Our nonwoven geotextiles, for instance, are engineered to offer superior filtration and drainage capabilities, with high permeability rates that allow water to pass through while preventing soil and particles from migrating. This makes them highly effective in drainage systems, landfills, and erosion control projects. In contrast, our woven geotextiles are ideal for separation and reinforcement, featuring a tight weave structure that ensures excellent load distribution and stability—perfect for road construction, soft soil stabilisation, and rail projects. Additionally, we have pioneered composite geotextiles that combine the benefits of woven and nonwoven technologies. These hybrid materials offer enhanced mechanical properties, including improved puncture resistance and tensile strength, making them suitable for demanding applications like landfill capping and heavy-duty road construction.

Our focus on enhanced filtration and drainage performance has led us to engineer precise pore size distribution in our geotextiles, ensuring that fine soil particles are retained while water flows freely. This makes our geotextiles exceptionally effective for retaining walls, embankments, and erosion control systems. We designed our geotextiles with anti-clogging properties to optimise long-term efficiency further to prevent soil particles from blocking the fabric’s pores.

We offer UV-stabilised and weather-resistant geotextiles to meet the challenges of projects with prolonged sunlight exposure. These geotextiles are equipped with UV resistance to prevent material degradation over time, a feature especially important in erosion control, coastal protection, and exposed slope stabilisation applications. These innovations make our geotextiles a cutting-edge solution for diverse and challenging construction projects, blending strength, efficiency, and sustainability to deliver optimal performance.

What types of geocomposites do you offer, and how do they provide integrated solutions for drainage and containment challenges? 
We offer various geocomposites designed to provide integrated solutions for drainage, filtration, separation, and containment challenges across various civil engineering and environmental projects. Our geocomposites combine two or more types of geosynthetics, such as geotextiles, geomembranes, geogrids, or drainage cores, to create multifunctional products that enhance performance and simplify installation. These solutions are meticulously engineered to meet the specific needs of projects that involve complex interactions between soil, water, and structural elements.

One of the main types of geocomposites we provide is our drainage geocomposites. A key product in this category is the Geonet-Geotextile Composite, also known as Geonet Drainage Composites. These composites consist of a geonet core placed between two layers of geotextiles, with the geonet forming a high-flow drainage channel and the geotextiles preventing soil particles from entering and clogging the system. This type of geocomposite is commonly used for subsurface drainage in roadways, retaining walls, and green roofs. We also offer geomembrane-bentonite liners, often used in waste containment projects. The clay swells when hydrated in these applications, creating a reliable barrier that prevents seepage and leakage.

Our offerings also include asphalt reinforcement geocomposites, such as GlassGrid-Geotextile Composites. These products combine a Glass geogrid with either a nonwoven or woven geotextile. The Glass geogrid provides tensile reinforcement, while the geotextile adds a moisture barrier, separation, and filtration capability. This type of geocomposite is typically used as asphalt reinforcement to prevent reflective cracking and improve pavement performance.

Our geocomposites deliver a comprehensive and integrated approach to solving drainage, containment, and reinforcement challenges, ensuring that civil engineering projects achieve optimal performance with reduced environmental impact and lower costs.

How do your geosynthetic solutions contribute to sustainable construction practices? 
Our geosynthetic solutions contribute significantly to sustainable construction practices by offering environmentally friendly alternatives that reduce resource use, minimise environmental impact, and enhance the durability of infrastructure projects. Through efficient design, a reduced carbon footprint, and adaptability to environmentally sensitive projects, our geosynthetics support and promote sustainability in construction.

One major way our geosynthetics support sustainable construction is by reducing the use of raw materials. By reinforcing and stabilising soils, they eliminate the need for excess fill material, allowing for efficient material use. Additionally, geosynthetics extend infrastructure life by providing long-term protection and reinforcement, which reduces the frequency of repairs and replacements. This durability factor is essential for minimising material consumption and maintenance resources. Our geosynthetics are also designed to contribute to carbon footprint reduction. By improving soil conditions and allowing for the construction of lighter structures, they cut down on the emissions associated with material transport and construction processes.

We also support green building practices, as our geosynthetics enable architects and engineers to design with sustainability in mind. They make it easier to meet green certification requirements by enhancing water management, energy efficiency, and infrastructure durability. Moreover, our geosynthetics help maintain the natural ecosystem by reducing land disturbance. They provide essential support to prevent erosion and land degradation, making them ideal for environmentally sensitive zones.

In addition to supporting sustainable construction methods, our geosynthetics facilitate effective waste management and containment. They are widely used in landfills, leachate containment systems, and other areas where secure waste storage is crucial, thereby protecting soil and water resources. Lastly, our solutions are vital in restoring degraded lands, such as former mining or industrial sites, by providing erosion control and soil stabilisation for revegetation efforts. By integrating geosynthetics into construction projects, we help reduce the environmental impact of construction, promote efficient use of resources, and contribute to the long-term sustainability of infrastructure.

For more information, visit: https://www.techfabindia.com/

Godrej & Boyce promote sustainable construction through creative initiatives such as recycled concrete solutions and modern technologies. They meet today’s infrastructure needs while committing to environmental stewardship for a greener future.

Could you explain your commitment to sustainability and how products like TUFFBLOCKS and recycled concrete solutions promote eco-friendly construction?
‘Environmental Stewardship’ is important to Godrej’s business. Our construction division has launched several initiatives to achieve sustainable and responsible construction that aligns with our core principles.

We have introduced environmentally friendly production techniques and energy-saving technologies to reduce our carbon footprint. We follow strict waste management guidelines and recycle water and other commodities to reduce waste.  The Godrej TUFF construction materials brand provides a groundbreaking range of customisable and environmentally friendly solutions. We have been awarded the ‘Green Pro’ certificate by the Indian Green Building Council (IGBC) for their Ready-Mix Concrete (RMC), Autoclaved Aerated Concrete (AAC) Blocks & Allied Products, standard and customised prefabricated concrete products such as recycled concrete blocks, recycled pavers, U-Drains, Box Culverts, and so on.

We have used the Circular Economy design concepts of ‘Recover, Recycle, and Rebuild’ to recycle concrete trash into prefabricated concrete goods such as building blocks, pavers, culverts, ducts, and other bespoke precast concrete products. We have established an automated Recycled Concrete Materials (RCM) manufacturing factory in Vikhroli, Mumbai. This industrial plant produces concrete blocks for walls and pavers from concrete rubble recycled from demolished concrete structures from building and infrastructure projects that would otherwise end up in overflowing municipal landfills. We have already recycled over 30,000 metric tonnes of concrete waste using circular economy concepts.

The IGBC recently gave us the ‘Green Co’ Gold Certification for our Recycled Materials Manufacturing Plant in Vikhroli, Mumbai.  This facility is powered entirely by renewable energy.

We are thrilled to have been a part of the important Mumbai Coastal Road project, for which we supplied 440 big precast concrete box culverts weighing 30 to 35 metric tonnes apiece. These box culverts were utilised to construct a stormwater outfall into the Arabian Sea. The box culverts are designed to survive the harsh coastal climate and strong traffic loads. To contribute to sustainable development, our concrete mix design used up to 10 percent recycled concrete mix to produce these box culverts. This consideration was factored into the design of these concrete structures in close collaboration with the relevant project consultants and authorities.

Godrej’s TUFF AAC Blocks are the next-generation superior alternative to red clay bricks and conventional masonry, providing increased thermal insulation properties and faster and easier construction. TUFF AAC Blocks are eco-friendly and aid in getting green ratings for construction projects. Our whole line of TUFF Walling and Paving Solutions, including TUFF Aerated Autoclaved Concrete (AAC) Blocks, TUFF DuroPlast – Ready Mix Plaster and TUFF Easy Fix – Block Binding Mortar, is IGBC ‘Green Pro’ certified.

How has Godrej Construction integrated advanced concrete technologies, like high-performance RMC and specialised mixes, into challenging infrastructure projects?
We recognise that each construction project is unique, so we provide tailored RMC solutions developed to fit the specific needs of each project. Our skilled engineers collaborate with clients to fully grasp their requirements. We create customised RMC mixes that ensure optimal performance and cost-efficiency using this collaborative approach. We have obtained the ‘Green Pro’ certificate from the Indian Green Building Council (IGBC) for our Ready-Mix Concrete (RMC) products Enviro TUFF, Xtra TUFF, and Easy TUFF.

Enviro TUFF is an eco-friendly concrete mix made by integrating industrial byproducts such as recovered Fly Ash or Grounded Granulated Blast Furnace Slag (GGBS). It reduces a project’s carbon footprint while improving its Green Building Rating. Similarly, we offer Xtra TUFF, a high-strength concrete version created utilising various cementitious material blends, resulting in dense, refined microstructures. Xtra TUFF is utilised in projects that demand thinner RCC beams and columns, such as high-rise buildings.

Our four Ready Mix Concrete (RMC) plants in the Mumbai-MMR and Pune regions have received ‘Green Pro’ certification from the Indian Green Building Council (IGBC).

Godrej’s construction business was among the first RMC sectors to switch to 100 percent green energy. Our company’s seven out of seven (100 percent) Ready Mix Concrete manufacturing units have converted to ‘GREEN POWER’.

How do your automated processes and testing protocols ensure that RMC products like QuickTuff and HiPerTuff meet the needs of diverse construction projects?
We have embraced cutting-edge technology by incorporating IoT devices and data analytics into our manufacturing operations. IoT is used to monitor mixer gearbox vibrations to predict gearbox failure, to track the movement of transit mixers, to deliver concrete and provide an estimated time of arrival (ETA) for the concrete ordered, and to assist trucks in properly positioning on the weighing scale, allowing for accurate weighing. These enhancements permit real-time monitoring of numerous parameters, resulting in exact control over the mixing and pouring processes. We continuously optimise our production procedures by studying data collected via IoT devices. This improves the quality of our RMC products and enables us to respond quickly to any deviations, maintaining consistent quality across all production cycles.

Our top priority is to ensure that RMC goods are of the highest quality. Our RMC plants are accredited by the Quality Council of India (QCI). Our quality control techniques include regular material testing, on-site inspections, and adherence to industry standards. These stringent processes ensure that our RMC products are of the highest quality and adhere to the toughest requirements and regulations. Our RMC Central Quality Laboratory in Vikhroli, Mumbai, recently got a Certificate of Accreditation from the National Accreditation Board for Testing and Calibration Laboratories (NABL) under ISO/IEC 17025:2017. NABL accreditation demonstrates our dedication to achieving quality excellence in our products and services.

In addition to the quality of RMC, Godrej Construction prioritises customer centricity. For over a decade, we have conducted third-party customer satisfaction surveys (CSS) through Nielsen across all of our three lines of business. Customer feedback has supplied us with insights that have enabled us to implement relevant improvement activities to improve our service quality. As a result, we have achieved best-in-class Net Promoter Scores (NPS) across all three of our business lines. Our NPS scores are 78 for Construction Materials, 94 for Real Estate Leasing, and 82 for Real Estate Development.

What are the primary challenges in meeting the demand for durable and sustainable building materials in India, and how is Godrej Construction addressing them?
Given rising infrastructure demands, the Ready-Mix Concrete (RMC) market is at a pivotal point. Ongoing megatrends such as urbanisation, sustainable construction, and the requirement for speedy project completion have expanded the scope and potential for the RMC business. The RMC concrete industry is on the verge of a significant transition, with an emphasis on sustainability, efficiency, and innovation. New product advancements and technologies, such as smart concrete, 3D printing, low-carbon concrete, and self-healing concrete, are projected to transform buildings and infrastructure. At Godrej, we are strategically aligned with these trends.

We intend to capitalise on these opportunities, in line with our core values of environmental stewardship, by focussing on developing specialised products in our sustainable range of TUFF Concrete solutions that address specific infrastructure needs, ensuring that our clients receive the most efficient and dependable products.

For more information, visit: https://www.godrejenterprises.com/

You may be surprised to learn that Glass Fiber Reinforced Polymer’s origins trace back to the 1930s, yet its potential in infrastructure is still unfolding. This article breaks down the basics of GFRP, examining its benefits like corrosion resistance and sustainability and why it may soon replace steel in various construction projects.

Fiber Reinforced Polymer (hereafter called FRP) has yet to be invented. A little digging in the history book shows that the roots were conceived in the late 30’s in the USA, and many experimental and demonstrative projects were conducted in the USA and Europe after that. The Japanese people introduced design guidelines for GFRP in 1996, which served as a good foundation for many upcoming versions of codes and guidelines.  Although it has been used extensively now in applications such as storage tanks, wind turbine blades, boats, pipes, aircraft fuselage, etc., the commercial use of GFRP products for permanent usage in infrastructure projects is still “novice in the field” at least in developing economies like India. The applications mentioned above will see FRPs in various shapes and product forms, but for Infrastructure applications, we will mainly discuss solid round profiles like rebars, bolts, anchors, etc.

The composition
The FRP products are made of Fibers impregnated with polymeric Resins. The fibre determines the product’s strength, and Resin binds these fibre elements together, enabling the load transfer from one fibre element to another with the additional duty of protecting it. Various forms of FRPs exist based on which type of fibre is used, like Carbon, Aramid, Basalt, etc., but we will limit our discussions to Glass Fiber, which is used extensively in infrastructure projects.

On the other hand, choosing the right type of resin is extremely important as this will directly impact the mechanical and long-term properties of the GFRP system and the application under consideration. The basic option available with resins could be thermoplastic (reshaped using temperature cycles) or thermosetting (which generally does not change the shape when heated unless decomposed at high temperatures). Again, our area of interest is thermosetting resins only, examples of which are Epoxy, Polyesters, and Vinyl Ester (Most Preferred).

The most common and popular FRP manufacturing method is the pultrusion process, in which fibre filaments are pulled from the roving to undergo a resin bath and then cured in a heated die with necessary surface preparation (sand coating or surface deformations, etc.).

Key reasons why GFPR is arguably the best replacement for steel in infrastructure projects
The infrastructure industry has long relied on steel, a fundamental material known for its strength and versatility. However, as projects increasingly demand materials that offer high performance and sustainability, Glass Fiber Reinforced Polymer (GFRP) is emerging as a compelling alternative.

Corrosion resistance
One of steel’s major limitations is its susceptibility to corrosion, particularly in harsh environments such as coastal areas, underground, or chemical plants. Steel structures exposed to water, salt, and chemicals require regular maintenance to prevent rust, which leads to increased operational costs over time.

GFRP, on the other hand, is inherently corrosion-resistant. As a non-metallic composite material, it does not rust or degrade in aggressive environments, significantly reducing maintenance requirements. This property makes GFRP particularly useful in marine applications, chemical plants, water treatment facilities, and underground structures where corrosion is a persistent challenge.

High strength-to-weight ratio
Steel’s high density, while beneficial in terms of strength, is also a drawback when weight is a concern. Steel’s weight can impose limitations on design, increase transportation costs, and complicate installation processes.

GFRP, however, offers a superior strength-to-weight ratio. It is as strong as steel but significantly lighter, making it easier to transport, handle, and install. This property is crucial in applications like bridge decks, tunnels, and high-rise buildings, where reducing weight can also reduce structural loads, leading to overall cost savings in construction and engineering design.

Electrical and thermal insulation
Steel, a good conductor of electricity and heat, requires insulation in certain applications to prevent accidents or inefficiencies. In contrast, GFRP is a natural insulator. Its electrical non-conductivity makes it ideal for power plants, electrical substations, and other environments where electrical safety is paramount. Additionally, GFRP has low thermal conductivity, offering thermal insulation benefits, which are valuable in energy-efficient building designs and industries where temperature control is critical.

Durability and longevity
The inherent corrosion resistance and chemical inertness of GFRP contribute to its long service life, even in the most demanding environments. While steel structures need frequent maintenance and corrosion protection treatments, GFRP structures typically last longer without major intervention. This longevity makes GFRP a more cost-effective solution over the structure’s lifecycle.

Sustainability
Sustainability has become a priority for the infrastructure industry, with an increasing focus on reducing carbon footprints. Steel production is energy-intensive, contributing significantly to carbon emissions. GFRP, however, offers a more environmentally friendly alternative. Thanks to its lightweight properties, it requires less energy (~40%) and emits less carbon (~60%) during manufacturing and transportation. Additionally, GFRP’s longer service life reduces the need for frequent repairs and replacements, contributing to sustainable construction practices.

Another very interesting concept promoting sustainability is the SEA-SAND SEAWATER CONCRETE (SSC), which directly impacts the reduction of CO2 from the concrete itself. SSC is essentially a combination of GFRP Rebars—sea sand and Seawater—Recycled Concrete Aggregates. Dextra is a member of “ACI Committee 243—Seawater Concrete,” which is preparing a Guide to the Use of Seawater-Mixed Concrete.

Code & design guidelines

1.     International

a.     ACI 440.11.22 (Building Code Requirements for Structural Concrete Reinforced with GFRP Bars and Commentary)

b.     Eurocode 2 (Annexure R for FRP rebars)

c.     CSA S 806 (2021)

2.     India

a.     IS 18255:2023 (Methods of Test)

b.     IS 18256:2023 (Technical Specifications)

c.     IRC:137-2022 (Guidelines)

Indicative list of GFRP applications in infrastructure projects

1.     Tunnels –

a.     Permanent Rock bolts for NATM Tunnels

b.     Rebar + MS Fiber in TBM reinforcement, Soft eye in TBM Tunnel

2.     Roads & Bridges –

a.     Rebar for the deck of the bridge

b.     Soil nail for Sope stabilisation applications

c.     Rebars replacing permanent steel works like trenches, anti-crash barriers, etc

3.     Urban Rail –

a.     Anchors for UG works

4.     Marine Ports –

a.     Rebars for Repair Work, Sea Walls, Flatwork applications

5.     Miscellaneous projects such as Warehouses, Cold Storages, Industrial Slabs, Flood Channel etc

Contact:
Bhargav Jog,
Business Development Deputy General Manager, Dextra India
bjog@dextragroup.com
+91 9619906565

Layher’s commitment to quality and innovation has established it as a leading manufacturer of scaffolding systems, with a global reach through its extensive sales network. The Layher Allround Scaffolding system offers unmatched versatility, supporting various industries and excelling in challenging projects like cooling tower construction.

More possibilities: Layher products and services
Layher’s present product characteristics and services help customers achieve long-term success and increase their companies’ profitability. The Layher Allround Scaffolding has been established as a synonym for modular scaffolds on the market. It offers unsurpassed versatility for use in construction sites, the chemical industry, power plants, aircraft, shipyards, the event sector, theatres, and arenas.

Application of Allround Scaffolding in Cooling Tower Construction
All thermal power stations need cooling towers, which can be natural or induction draft cooling towers. A cooling tower houses an extensive network of RCC columns and beams to create the support for the cooling fills. The construction of a cooling tower is challenging due to the heavy load on inclined columns and ring beams. The selection of support systems (scaffolding or temporary structure) to construct NDCT ring beams and inclined circular columns is very important to complete the project. Layher Allround Scaffolding systems provide a unique bolt-less connection technique; the patented Allround joint has replaced the conventional scaffold technique, especially in constructing a cooling tower. Allround Scaffolding can accommodate all types of high loads and is the ideal system for all kinds of support scaffolding. Allround scaffolding is an efficient solution for all challenges, whether false work at great height or round inner scaffolding.

A ring beam over the inclined columns constitutes the first lift of the cooling tower shell. A modular scaffolding system is needed to construct a ring beam and inclined column. This lift acts as a starter for further laying lifts of the cooling tower shell by using very special support systems, which is best possible using Layher Allround Scaffolding Systems. For the construction of the first lift, with the help of Allround Scaffolding, it is used to support the inclined shell and NDCT (natural draft cooling tower) ring beam. Layher Allround Scaffolding performs well against true curvature of the shell support (replacing traditional support systems) and for effective transfer of stresses.

Layher Allround Scaffolding makes an ideal propping system, especially during the pouring of concrete and to resist concrete pressure, friction hoists to lift the buckets full of concrete to the working platform, concrete mixers, and needle vibrators, to optical instruments to check the alignment and curvature of the ring beam buckets and trolleys for concrete transportation.

Evenly distributed and radially arranged supporting towers made of Allround equipment provide crucial bracing for circular scaffolding needs. Thanks to Allround equipment, these supporting structures are ideally matched to the circular scaffolding requiring the bracing effect and thus absorb a substantial proportion of the horizontal load components from the Allround Scaffold structure.

Layher Allround has a suitable solution for all access needs on the construction site. Access stairway towers for a broad spectrum of applications and requirements are created at the site for hoisting of concrete buckets and passenger hoists and to accommodate safe Modular Stairway accesses that always fit and that match the system can be constructed (replacement of huge quantities of scaffolding pipes and clamps) are possible by using Allround Scaffold Systems.

The permissible load can be increased considerably by using Layher’s Special Reinforced base plate, Head Jack (U-head), and diagonals suitable for Heavy loads and horizontal.

The structures that stand out are living testimonies to man’s victory over nature. They were conceived and built by minds in constant search of new methods, ideas, applications, and solutions.

For more information, visit: https://www.layher.com/

BIM, high-performance materials, and sustainability have all contributed to increased efficiency, durability, and environmental responsibility in structural engineering. Innovations such as prefabrication, smart materials, and powerful software propel this transition.

What do you consider to be the most significant changes or advancements in the industry during your career?
Building Information Modelling (BIM) has altered the industry by improving planning, coordination, and execution by combining architectural, structural, and MEP designs into a single model, resulting in better collaboration and fewer errors. Using high-performance concrete, sophisticated composites, and smart materials improved structural strength, durability, and sustainability. There is an increasing emphasis on green building practices, prioritising energy-efficient designs and materials with little environmental impact. Understanding seismic behaviour and retrofitting technology have enhanced resilience in earthquake-prone places.

Furthermore, automation and robotics, such as prefabrication and 3D printing, have improved construction efficiency and precision. Improved structural analysis and simulation software enables improved modelling and analysis of complicated structures, resulting in more informed design decisions. Data analytics and real-time monitoring technologies have also helped to improve maintenance and structural health management.

What are some of the most advanced structural design techniques for RCC, PEB, and steel structures, and how do they improve efficiency and durability?
Reinforced Cement Concrete (RCC) has evolved to include High-Performance Concrete (HPC) and Ultra-High-Performance Concrete (UHPC), which outperform traditional concrete in terms of strength, durability, and environmental resistance. These materials allow for longer spans, thinner sections, and more durable constructions, with UHPC excellent for high-performance projects that require great durability and load-carrying capacity.

Fibre-reinforced concrete (FRC) improves tensile strength and crack resistance by inserting fibres such as steel, glass, or synthetic materials, increasing longevity and structural integrity. Smart Concrete incorporates sensors to monitor structural health in real-time, offering early warnings of possible problems by tracking parameters like strain and temperature.

Pre-engineered buildings (PEBs) use modular design and prefabrication to assemble components generated off-site, reducing construction time and labour costs while improving quality control and minimising waste. Integrated Structural Systems combine numerous elements, such as steel frames, to maximise material efficiency, optimise load distribution, and assure proper assembly. Advanced Coatings and Corrosion Protection uses protective treatments to increase the life of structural components and improve resilience to external conditions.

The composite design combines steel and concrete to maximise the strengths of both materials, such as composite beams and concrete slabs, increasing load capacity and efficiency. Advanced Connection Design uses high-strength bolting and welding to improve stability and load distribution, enabling more complex designs. Furthermore, 3D modelling and simulation use powerful software to predict and analyse structural behaviour under varied stresses, enhancing total construction accuracy.

How do prefabrication and modular construction impact project cost, construction time, and quality control?
Prefabrication is essential in structural design since it involves the off-site production of components such as beams, columns, panels, and modules in a controlled factory setting before shipping them to the construction site. This method improves the integration of diverse building systems (e.g., structural, MEP), resulting in better coordinated and precise assembly. Labour costs are decreased because much of the construction work is done in the plant, and optimal material utilisation reduces waste. 

Prefabrication also shortens construction time, allowing for faster on-site assembly while site preparation and foundation work can be completed concurrently, lowering overall project duration. Furthermore, production environments encourage uniform quality and precision, reducing the possibility of on-site errors and rework.

Modular construction improves structural design by producing full pieces or modules for on-site assembly. This approach provides architectural versatility, allowing modules to serve a variety of uses, such as residential or office spaces, and can be adapted to specific project requirements. Cost savings are the result of economies of scale, efficient manufacturing processes, and shorter building deadlines, which minimise site management and financing expenses. Modular components can be easily assembled on-site, considerably decreasing the entire timeline, compared to traditional methods, and weather-related delays are minimised because assembly takes place in a controlled environment. Quality control is improved since modular components are produced to rigorous manufacturing standards, ensuring high quality and uniformity while decreasing on-site variation and errors. 

Are there any new technologies or software you’re considering to stay ahead in structural engineering? 
Artificial intelligence (AI) and machine learning are rapidly being used in structural design to optimise processes, predict performance, and improve decision-making using advanced data

analytics. Machine learning algorithms enhance predictive maintenance and early discovery of design flaws, resulting in more precise forecasts and greater design quality. Building Information Modelling (BIM) innovations such as 5D (time and cost integration) and 6D (sustainability) provide comprehensive project models that improve project management, cost estimation, and lifecycle analysis, resulting in better project results and efficiency.

Augmented Reality (AR) and Virtual Reality (VR) provide immersive design visualisation, virtual walkthroughs, and real-time project monitoring, improving stakeholder communication, assisting with design verification, and identifying difficulties before physical construction begins.

Drones and aerial surveying deliver high-resolution photographs and data for in-depth site analysis and monitoring, making data collecting safer and more efficient. 3D printing and additive manufacturing enable the production of complicated structural components and custom parts on demand, resulting in more innovative designs, less material waste, and faster building procedures. Smart sensors and the Internet of Things (IoT) offer real-time monitoring of performance indicators such as stress, strain, and temperature, resulting in better structural health monitoring and maintenance via continuous data and early warning systems.

Advanced structural analysis tools, such as ETABS, SAP2000, and RAM Structural System, provide expanded modelling and analysis capabilities, such as complicated simulations and load analysis, improving design correctness and efficiency. Integrated BIM platforms, such as Autodesk Revit, Bentley Systems, and Tekla Structures, offer full structural design and collaboration solutions that improve cross-disciplinary coordination and project management.

Generative design software, such as Autodesk Fusion 360, employs algorithms to investigate various design possibilities based on criteria, optimising design solutions through numerous configurations and material utilisation to produce more innovative and efficient designs. Cloud-based collaboration solutions, such as BIM 360 and Procore, improve team communication, project management, and document sharing, resulting in greater coordination and access to project information.

How does Buildsworth Solutions integrate Structural Health Monitoring (SHM) systems into designs, and what technologies are used for ongoing monitoring?
Structural Health Monitoring (SHM) systems use cutting-edge technology to continuously monitor the condition and performance of structures. Sensors are integrated into structural components at important places throughout the design phase, tailoring them to project-specific requirements. Data from SHM is centralised for real-time monitoring, allowing engineers to access and analyse information while receiving automatic notifications for abnormalities requiring immediate action.

SHM measures deformation and vibrations using a variety of technologies, including strain gauges, accelerometers, and displacement sensors, in order to quantify stress levels and dynamic responses. Data capture systems collect this data, while analytics software detects patterns and probable problems to aid with predictive maintenance. 

Wireless sensors and Internet of Things technology facilitate installation and remote monitoring. Advanced imaging technologies, like as drones and thermography, enable high-resolution structural examinations. Data visualisation technologies provide unambiguous representations and reports on structure health, which improve interpretation and maintenance planning. 

What technological advancements have you implemented to enhance the sustainability of your structural designs?
Advanced materials such as high-strength concrete, recycled steel, and self-healing concrete lessen environmental impact while also extending structural lifespan. Energy-efficient design tools, such as BIM and energy modelling software, enable educated judgements on energy performance and thermal efficiency. Smart building technologies, including IoT integration, track and alter energy consumption in real time to improve efficiency and occupant comfort.

Sustainable practices include prefabrication, modular construction, green roofs, and living walls reduce waste while increasing material efficiency. Lifecycle evaluations and circular economy principles encourage material reuse and recycling, whilst renewable energy sources such as solar panels reduce dependency on nonrenewable energy. Advanced simulation techniques help to develop efficient and robust structures. Together, these innovations promote more sustainable structural designs by increasing energy efficiency and lowering waste.

For more information, visit: https://www.buildsworthsolutions.com/

Emerging construction technologies, such as self-healing concrete and nanomaterials, are transforming infrastructure by increasing durability, sustainability, and efficiency. This ensures that current structures can survive environmental problems and future needs.

How are emerging technologies enhancing the durability and resilience of building materials against environmental stressors?
Emerging material science technologies improve the endurance of building materials in the face of environmental stressors such as weather and corrosion. New-generation superplasticisers enable greater replacement of pozzolanic material in concrete, boosting durability. Special additives such as corrosion inhibitors and crystalline waterproofing admixtures significantly improve corrosion resistance, extending the life of structures.

Self-healing materials seals the cracks, nanotechnology-enhanced concrete for strength and water resistance, and smart materials that adjust to temperature changes are all examples of innovation. 3D printing enables stronger, customised components, while recycled materials, such as those derived from demolished concrete and discarded plastics, promote sustainability and resilience. Predictive maintenance with IoT sensors tracks structural health in real-time, enabling preventative repairs. These innovations increase modern structures and infrastructure’s durability, adaptability, and sustainability.

What innovative approaches are utilised to integrate sustainability and energy efficiency into your products or solutions?
Green construction materials such as fly ash, slag, recycled steel, and low-carbon concrete are used in innovative approaches to sustainability and energy efficiency in infrastructure projects, as is renewable energy integration via solar panels and wind turbines. Passive design strategies optimise natural light, ventilation, and insulation, lowering energy use. Smart grids and IoT-enabled systems can monitor and modify energy consumption in real-time, increasing efficiency. Water-saving technologies such as rainwater harvesting and greywater recycling are also used. Green roofs, urban trees, and permeable pavements also enhance the environment by managing rainwater, lowering heat islands, and increasing biodiversity in urban environments.

How do you address the challenges of integrating pre-engineered buildings with existing infrastructure to ensure compatibility and longevity?
Rigorous planning and design coordination are required to integrate pre-engineered buildings (PEBs) with existing infrastructure. Structural compatibility is achieved by conducting extensive site surveys utilising NDT techniques and aligning new foundations with existing systems. Customisable PEB components, such as flexible connections and modular designs, enable easy integration. Attention to utilities—such as electrical, plumbing, and HVAC systems—ensures proper alignment and operation with the current configuration. Material selection prioritises durability and corrosion resistance, improving longevity. Finally, environmental considerations like temperature expansion allowances are evaluated to assure structural integrity and long-term sustainability.

How have innovations in materials and construction methods improved efficiency and durability in Metro Rail and road projects?
Material and building procedure innovations have greatly improved the efficiency and longevity of metro rail and road projects. High-performance concrete, which incorporates supplementary cementitious material and other durability-enhancing additives, provides greater longevity and resistance to environmental stressors, lowering maintenance requirements. Modular construction techniques enable the erecting of prefabricated precast components on-site, speeding construction procedures and reducing interruption.

Implementing Lean Construction techniques such as Root Cause Analysis, Value Stream Mapping, and the Last Planner System saves time, material waste, and non-conformances, resulting in considerable improvements in quality and productivity. Advanced surveying technology, like LiDAR and drones, increases site assessment accuracy, allowing for improved planning and faster project deadlines.

Can you elaborate on how advancements in building materials have influenced the execution of projects like the Bandra-Worli Sea Link and the Rohtang Tunnel?
The Bandra-Worli Sea Link was built with high-performance concrete that included supplementary cementitious material and specific admixtures to offer the strength and durability required to endure harsh coastal conditions and significant traffic loads. To protect against corrosion, the reinforcement was coated with fusion-bonded epoxy. These materials improved the structure’s lifespan and allowed for speedier construction using precast techniques.

In the case of the Rohtang Tunnel, which faces difficult environmental and geological circumstances, innovations such as fibre-reinforced shotcrete and high early-strength concrete proved critical. These materials increased excavation stability while also resisting water ingress and erosion. Special boilers for hot water and steam were integrated into the batching plants to allow uninterrupted concrete production even at subzero temperatures. Using modern tunnelling technologies allowed for greater precision and efficiency in construction, reducing interruption to the surrounding environment.

Could you share insights on how the use of fly ash has advanced the performance and sustainability of concrete in high-profile projects?
Using fly ash in concrete has greatly improved performance and sustainability in high-profile projects. Fly ash, a byproduct of coal combustion is used as a supplementary cementitious material (SCM), substituting a portion of Portland cement with concrete. This substitution improves the material’s sustainability by lowering the carbon footprint of cement production, which is energy-intensive and generates significant volumes of CO₂.

In terms of performance, fly ash makes concrete more workable, making it easier to handle and install. Its small particles help fill holes in the mixture, resulting in a denser and more durable substance. Fly ash also improves long-term strength and resilience to chemical attacks such as sulphate and chloride exposure, making it excellent for infrastructure projects in harsh regions. It also lessens the hydration heat, which helps minimise thermal cracking in large concrete pours such as dams and bridges.

For more information, visit: https://www.afcons.com/en

Amma Engineering is shaping the commercial vehicle industry with specialised solutions that enhance efficiency and safety. By addressing the distinct challenges of mining, infrastructure, and logistics, the company is committed to driving innovation and sustainability in these vital sectors.

Amma Engineering Pvt. Ltd. plays a vital role in advancing the commercial vehicle industry by offering specialised engineering solutions tailored to the unique demands of mining, infrastructure, and logistics sectors. The company focuses on creating products that enhance efficiency, minimise downtime, and improve safety.

Amma Engineering provides heavy-duty vehicle components in the mining industry, including reinforced chassis and specialised braking systems designed to withstand the harsh conditions typical of mining operations. For the infrastructure sector, they deliver advanced suspension systems and hydraulic solutions that facilitate the transportation of heavy loads over rough terrain, thereby improving project timelines. In the logistics sector, where fuel efficiency and long-distance travel are paramount, Amma Engineering’s lightweight, fuel-efficient designs and optimised powertrains cut costs and enhance overall vehicle performance.

What sets Amma Engineering apart is its commitment to customisation, offering tailor-made solutions that cater to the specific needs of each industry. The company integrates cutting-edge technology, such as telematics and IoT-based monitoring systems, which allow operators to track vehicle health and reduce the risk of breakdowns. Furthermore, Amma Engineering prioritises sustainability by providing products that reduce emissions and improve fuel efficiency, aligning with India’s green transportation goals.

In addition to its robust vehicle components, Amma Engineering’s Tippers Truck Bodies are renowned for their superior durability, exceptional performance, and user-centric design. Constructed from high-grade, robust steel, these tippers offer enhanced resilience against wear and tear, ensuring longevity even under the most demanding conditions. The hydraulic tipping systems are meticulously engineered for seamless and efficient operation, while reinforced side panels enhance structural integrity for transporting substantial loads. Additionally, incorporating corrosion-resistant finishes and a design optimised for easy maintenance ensures sustained functionality. Customisable features allow for bespoke configurations that cater to the specialised demands of various industries while enhancing overall operational efficiency and vehicle manoeuvrability.

Amma Engineering employs several key strategies to ensure its Cement Bulkers’ reliability and safety. The company utilises high-quality, corrosion-resistant materials to enhance durability and withstand harsh conditions. They implement advanced pneumatic discharge systems to facilitate efficient and controlled unloading of materials. Stringent quality control measures are enforced throughout manufacturing to guarantee that all components meet rigorous standards. Regular maintenance is promoted to identify potential issues early, thereby enhancing reliability. Amma Engineering adheres to industry standards and safety regulations to ensure optimal performance and safety. Comprehensive testing, including load evaluations, is conducted to confirm safe and efficient operation under required conditions. Customisation options are also available to meet specific client needs, ensuring safety and operational efficiency. Amma Engineering delivers safe, reliable, and efficient solutions for transporting bulk materials like cement and fly ash through these strategies.

Several key technological advancements are shaping the commercial vehicle industry. Electrification is driving the shift to electric vehicles (EVs), which in turn creates a need for lighter, more efficient bodies. Amma Engineering designs custom bodies that optimise EV performance. Telematics and real-time data enhance fleet management, as Amma integrates telematics into vehicle bodies for improved monitoring. Using lightweight materials, such as composites and aluminium, in custom designs boosts fuel efficiency without compromising strength. Amma Engineering designs bodies that accommodate necessary sensors and systems as autonomous driving technologies evolve.

Additionally, eco-friendly practices are crucial, leading the company to incorporate sustainable materials and processes into manufacturing. The advent of 3D printing technology enables rapid prototyping, which Amma utilises for custom parts, allowing for innovative designs. Safety innovations are also prioritised, with advanced safety systems effectively integrated into the designs. Through tailored designs, modular solutions, robust testing, and strategic tech partnerships, Amma Engineering enhances the performance and efficiency of commercial vehicles.

Amma Engineering employs several key strategies to navigate fuel price volatility and optimise custom body designs. By using advanced, lightweight materials, they improve fuel efficiency and reduce operational costs. Enhancing vehicle shapes to reduce drag is achieved through aerodynamic design, improving fuel economy. Collaborating with manufacturers for efficient engines, exploring hybrid or alternative fuel technologies, and implementing modular designs allow for easy upgrades and adaptability to new technologies. Data analytics play a significant role, as the company utilises telematics for real-time fuel consumption monitoring to identify areas for improvement. Streamlining production processes helps reduce costs and allows for flexible responses to market changes. Furthermore, customer support initiatives educate clients on optimal usage and maintenance to maximise fuel efficiency. By employing these strategies, Amma Engineering ensures its vehicles remain cost-effective and fuel-efficient, even amidst fluctuating fuel prices.

Amma Engineering may implement several measures to enhance the security of its equipment in remote or high-risk mining areas. GPS tracking is employed to monitor equipment locations in real time, which deters theft and unauthorised use. Remote monitoring systems enable real-time surveillance and control, helping detect anomalies. The equipment design incorporates strong locks, alarms, and anti-theft devices to bolster physical security. Access control measures, such as biometric and keycard systems, restrict access to authorised personnel only. Regular audits are conducted to identify vulnerabilities and ensure safety compliance. Staff training on security best practices is also emphasised. Collaborating with local authorities enhances security measures, while developing clear response plans for theft or damage incidents further strengthens the overall security of equipment and assets.

Amma Engineering Pvt. Ltd. is committed to supporting India’s MHCV market growth by delivering high-performance, customised, and sustainable solutions that meet the demands of the mining, infrastructure, and logistics sectors. Through innovation and a focus on customer needs, the company continues to play a crucial role in shaping the future of the commercial vehicle industry.

For more information, visit: https://www.ammaengineering.net/

As industries increasingly prioritise sustainability and efficiency, Vinesh Bhatia, CEO of Burner India, discusses the company’s commitment in providing innovative burner solutions. Dive into their product lines’ key features and relevance across multiple sectors.

Burner India offers a variety of burners, including oil, gas, dual-fuel, and biomass pellet burners. Can you elaborate on the key features of these product lines and their relevance to different industries?
Our diverse product lines cater the unique requirements of various industries. Our Oil burners are designed for heavy-duty applications and offer excellent combustion efficiency, making them ideal for industries such as industrial heating processes, mainly Asphalt Plants, boilers, textile industries, food processing, and many more. The gas burners feature advanced control systems for precision and reliability, suitable for industries such as chemicals, pharmaceuticals, textiles, and so on.

We offer Dual-Fuel Burners that provide flexibility by allowing a switch between gas and oil. This makes them a perfect solution for industries where fuel availability can vary, such as food production and ceramics.

Our Biomass Pellet Burners are gaining significant attention for their eco-friendliness and cost-efficiency, especially in agriculture, waste management, and plywood industries. These burners help industries reduce operational costs and lower carbon footprint while ensuring high thermal efficiency.

Could you walk us through your product range, highlighting the Mono Block Series, Duo Block Series, and Asphalt Series and how each is optimised for specific applications like asphalt production in road construction?
Our product portfolio features a specialised burner series to meet distinct operational needs. The Mono Block Series is a compact, all-in-one solution that integrates all components into a single unit. Thanks to its easy installation and high efficiency, this series is highly favoured for medium-capacity asphalt plants, small-to-medium-sized boilers, and heating systems. Its compact design makes it particularly suitable for industries such as food processing and textiles, among others.

In contrast, the Duo Block Series separates the fan and combustion head, providing greater flexibility for larger asphalt plants and industrial installations. This series is engineered for heavy-duty industrial processes that demand higher capacity and adaptability, making it ideal for infrastructure, steel, cement, and large chemical plants.

The Asphalt Series is optimised explicitly for asphalt production in road construction. These burners ensure consistent, high-temperature performance, critical for achieving the correct bitumen mix and quality in asphalt plants. Their robust design guarantees long operational life and efficiency in one of the most demanding industries.

For industries focusing on sustainability, how does the Biomass Pellet Burner contribute to reducing carbon footprints, and what are its unique advantages compared to traditional fuel-based systems?
The Biomass Pellet Burner is a game-changer for industries prioritising sustainability. Utilising biomass, such as wood pellets, significantly reduces reliance on fossil fuels. Biomass is a renewable energy source, and when burned, it emits far fewer pollutants and carbon emissions than oil or gas, contributing to lower greenhouse gases.

Biomass pellets are cost-effective and often locally sourced, reducing transportation emissions and supporting the local economy. The system is highly efficient, with advanced PLC based control mechanisms that ensure optimal combustion, maximising energy output while minimising fuel waste. Industries can thus achieve their environmental goals while maintaining high energy efficiency and reducing operational costs.

Can you elaborate on your contributions to the construction industry, specifically regarding the processing of raw materials sourced from mining?
At Burner India, we contribute significantly to the construction industry by providing innovative heating solutions that support the processing of raw materials sourced from mining. Our dual fuel burners and pellet-fired burners play a crucial role in the drying of raw sand, a material commonly used in construction. Sand, after being extracted from mining operations, needs to be thoroughly dried to ensure its quality and suitability for various construction applications, such as concrete production. By offering efficient and environmentally friendly drying solutions, we help enhance the performance and sustainability of construction materials. 

How do your biomass pellet burners and dual-fuel systems align with the environmental goals of modern infrastructure projects?
Modern infrastructure projects increasingly focus on reducing their environmental impact, and our biomass pellet burners and dual-fuel systems align perfectly with these objectives. The biomass pellet burners allow projects to shift away from fossil fuels and utilise renewable energy sources, significantly lowering their carbon emissions. They also support the circular economy by turning waste materials into energy, contributing to sustainability efforts.

On the other hand, our dual-fuel systems provide the flexibility to operate on cleaner fuels like BIOGAS, natural gas, and LPG while offering the option to switch to oil when necessary, ensuring operational reliability and cost-effectiveness. These burners operate on the ECR mode of regulation governed by the latest IOT-based hi-tech burner controllers, which regulate different qualities of fuels and provide burner emission control based on a flue gas analysing module. These systems help industries adapt to evolving environmental regulations while maintaining efficiency and performance.

One of the key benefits of your burners is their ability to optimise fuel consumption while maintaining high performance. Can you explain how your burners achieve such efficiency and what differentiates them from competitors?
Our burners are engineered with advanced control technologies that monitor and regulate the combustion process in real-time. Controlling the air-to-fuel ratio ensures that combustion is always optimised, minimising fuel consumption and emissions while maximising energy output.

In addition, features like electronic modulating burners allow for adjustments in burner operation based on the process’s actual energy demand, preventing fuel wastage during low-load conditions. Our dual-fuel and biomass burners also provide flexibility in fuel usage, allowing users to switch to the most cost-effective or sustainable fuel source available without compromising performance.

Our commitment to customisation sets us apart; we work closely with clients to tailor our burners to their specific needs, ensuring maximum efficiency and performance across diverse industrial applications.

For more information, visit: https://burnerindia.com/

Schmalz and Binar Handling provide revolutionary ergonomic lifting solutions that promote safety, strain reduction, and precision in automobile manufacturing by optimising handling large, heavy, and sensitive car components.

The automotive sector is under constant pressure to increase efficiency, safeguard worker safety, and maintain high levels of precision in manufacturing processes. The complexity of vehicle manufacturing grows in tandem with its advancement. One of the most challenging issues for automakers is securely and effectively handling massive, heavy, and delicate components on the assembly line. Schmalz, a market leader in ergonomic lifting technology, provides various solutions to help automotive manufacturers reduce processes and increase production.

Handling various parts—engines, body panels, dashboards, and suspension systems—creates new hurdles in modern automotive manufacturing. Repeatedly lifting large or awkward components can cause physical strain and exhaustion, resulting in musculoskeletal injury. These difficulties impact employee health and productivity, resulting in downtime and increased operational costs. Additionally, precision is required for constructing high-value automobile components. Misalignment or damage during handling can jeopardise the quality of the finished product. Thus, producers must implement solutions that ensure both precision and safety.

Schmalz increased its product line with Binar Handling’s ergonomic lifting solutions, specifically designed to fulfil the unique needs of car manufacturing. Their product line focuses on lowering physical strain, increasing precision, and improving safety. The NEO 30 Control Handle is key to Binar’s product offering. This extremely responsive gadget turns small hand movements into accurate lifting motions, allowing users to handle components with little effort. In vehicle manufacturing, the NEO 30 is suited for medium-sized components such as exhaust systems, fuel tanks, and dashboards. The NEO 30 increases production floor safety and productivity by reducing operator fatigue and providing accurate control.

Binar Handling’s rapid raise arm is reliable for larger and heavier components. These arms can lift 300 kg, making them ideal for moving parts such as doors, hoods, windscreens, and body panels. These manipulators, designed to replicate the natural movement of the human arm, enable exact component placement and alignment during assembly. This is especially crucial when installing large parts because it decreases the danger of damage while also improving overall assembly quality.

In addition to individual lifting devices, Binar Handling’s Quick Lift Rail Systems provide a versatile solution for moving parts along a production line. These systems enable operators to easily carry large or heavy components across a rail structure, decreasing the physical strain of human handling. This is especially beneficial in automotive manufacturing for transporting larger car components like engines and transmissions between stations. The Quick Lift Rail System guarantees that heavy parts are transported smoothly, increasing assembly efficiency and lowering the risk of damage.

Binar Handling’s offering is distinguished by its vast selection of customisable end effects. These tools can handle various automobile components via pneumatic, magnetic, mechanical, or vacuum-actuated mechanisms. For example, vacuum end effectors are ideal for handling delicate parts such as windscreens and side windows, providing a safe and accurate installation. Magnetic end effectors, on the other hand, work best with metallic parts like axles, brake discs, and suspension components. The adaptability of Binar’s end effectors allows vehicle manufacturers to adjust their lifting systems to the individual needs of each manufacturing stage, increasing efficiency and safety.

One of Binar’s most notable products is the Ergo Glass End Effectors, designed to handle delicate glass components. These vacuum-powered tools firmly grip windscreens, rear windows, and other glass components, lowering the possibility of damage during installation. In the automobile industry, where accuracy and care are required for fitting glass components, the Ergo Glass End Effectors provide a safe and efficient solution that improves the overall assembly quality.

For more information, visit: https://www.schmalz.com/en-in/

G-Profi MSI Plus 15W-40 is a Super High-Performance Diesel oil designed for heavy-duty engines. It provides superior soot management, oxidation stability, and corrosion protection to improve performance and lower maintenance costs.

SHPD (Super High-Performance Diesel) oil is for use in heavy-duty diesel engines in cargo vehicles, quarrying, and special machinery. Its enhanced detergent qualities give excellent soot management at any temperature.

Specifications:

ACEA E7; API CI-4; API SL; Caterpillar ECF-1a; Caterpillar ECF-2; Cummins CES 20076; Cummins CES 20077; Cummins CES 20078; Detroit Diesel DDC 93K215; Deutz DQC III-18; Global DHD-1; JASO DH-1; Komatsu; MACK EO-N; MAN M 3275-1; MB 228.3; MTU Cat. 2; Renault Trucks RLD-2; Volvo VDS-3; JSC Avtodizel (YAMZ); JSC Kamaz; JSC TMZ.

Advantages of G-Profi MSI Plus 15W-40:

• High oxidation stability—It retains oil qualities until the end of the drain period, extending oil life and lowering costs.
• Excellent dispersion/detergency qualities. – Eliminates deposits and sludge from engine parts and surfaces, reducing engine downtime and repair costs.
• High TBN protects engine elements and oil from combustion byproducts, extending the engine’s life cycle.
• Soot control – Reduces engine oil thickening due to soot pollution while maintaining proper oil pressure.
• Viscosity stability at high temperatures – Provides consistent lubrication in any engine mode and decreases the frequency of unplanned downtimes.
• Good corrosion inhibition properties – protects engine parts against corrosion while saving money on spare parts.

Also, during field trials with mining dump truck engines, a good level of engine protection was confirmed.

For more details:
Email: enquiry@ensooils.com
Phone: +91 81084 00004
Website: https://www.ensooils.com/

Recent advances in water treatment, such as smart grids, enhanced filtration, and IoT-based monitoring, are increasing urban resilience by improving water quality, operating efficiency, and infrastructure durability in growing cities.

How are current advancements in water treatment technology enhancing resilience in urban infrastructure?
We are committed to providing resilient water infrastructure solutions for cities globally, with current breakthroughs improving urban resilience in a variety of ways. Integrating water treatment systems with smart grids optimises operations, reduces energy usage, and increases overall efficiency. Advanced filtration methods, such as membrane filtration and nanofiltration, remove impurities more effectively, resulting in a safer and more consistent water supply. Additionally, IoT and remote monitoring give real-time management of water quality and infrastructure health, allowing for proactive maintenance and early issue diagnosis.

What role do data analytics and AI play in optimising the efficiency of water and wastewater treatment systems?
We are at the forefront of a revolution in water and wastewater treatment driven by data analytics and artificial intelligence. We use data analytics to analyse past data in order to predict equipment faults and plan maintenance ahead of time. AI algorithms improve operations by optimising treatment processes in real time, resulting in peak performance while lowering expenses. Furthermore, accurate water demand forecasts improves resource management, allowing us to avoid shortages or overflows.

Can you discuss innovative materials or technologies that are revolutionising water filtration and purification processes?
We are at the forefront of creating breakthrough materials and technology for water filtration and purification. Our sophisticated solutions are redefining the industry by utilising cutting-edge membrane filtration technologies like as reverse osmosis (RO), nanofiltration (NF), and ultrafiltration (UF) to successfully remove a variety of impurities from water sources. These technologies are especially beneficial for treating brackish water and seawater, providing clean water in areas with limited freshwater resources. Furthermore, we use Advanced Oxidation Processes (AOPs) such as ozone and UV disinfection to eradicate new contaminants that older procedures fail to remove, ensuring the production of clean, potable water. By merging different technologies into hybrid treatment systems, we can tailor solutions to specific water quality issues while increasing treatment efficiency.

How are regulatory changes influencing the development and adoption of new water treatment technologies?
Regulatory changes have an important role in encouraging innovation in the water treatment business. Governments and regulatory agencies have set stricter water quality regulations, necessitating the development of innovative treatment technologies to achieve compliance. These laws create a strong market demand for creative solutions, which drives R&D activities. Furthermore, governments and regulatory organisations frequently provide incentives and support for the development of innovative water treatment technology, which promotes innovation and investment in this essential industry.

What strategies are being implemented to address the challenges of scaling up water treatment systems for large urban areas?
Addressing the issues of scaling up water treatment systems requires many critical solutions. Modular design enables the use of treatment systems that are easily expandable, allowing for a progressive increase in capacity as needed. Public-private partnerships play an important role in funding and building large-scale facilities by leveraging private sector knowledge and investment. Desalination is a promising technique for improving water supplies in coastal locations since it removes salt from seawater. Water reuse is another major approach for reducing freshwater demand by reusing treated wastewater for agriculture, industrial processes, and other non-potable purposes. Sustainable practices and circular economy ideas are being integrated into water and wastewater management through water reuse, energy-efficient technologies, and resource recovery from wastewater, such as nutrients and energy, contributing to a more sustainable and circular system.

For more information, visit: https://www.veoliawatertechnologies.com/en

Messer Cutting Systems’ revolutionary oxyfuel technology improves precision, efficiency, and safety, providing cutting-edge solutions to revolutionise metal cutting and boost your company’s performance.

In today’s quickly changing industrial world, organisations seek cutting-edge solutions to increase production, efficiency, and precision. Oxyfuel technology is one such breakthrough that has lasted the test of time and is still revolutionising the metal-cutting industry today. Messer Cutting Systems, a global leader in cutting-edge manufacturing solutions, provides a full line of oxyfuel equipment to give the organisation excellent cutting capabilities. Look at the incredible benefits of oxyfuel technology and why Messer Cutting Systems should be your first pick.

Unleashing the potential of Oxyfuel technology:

Oxyacetylene/OxyLPG: Messer Cutting Systems’ oxyfuel technology uses oxyacetylene / oxy LPG, a potent fuel combination with superior cutting, heating, and brazing capabilities. This gas combination allows for precision cuts/joints across a wide range of material thicknesses, making it an ideal choice for various industrial applications. Messer Cutting Systems’ oxyfuel products enable enterprises to complete clean, high-quality tasks quickly and accurately.

Gas cutting torches: Messer Cutting Systems’ gas cutting torches are precisely designed to provide great performance, unrivalled precision, and safety. These torches have innovative features like a high-flow design and several preheating options, ensuring smooth and consistent cuts even in the most demanding conditions. Messer’s gas-cutting torches include ergonomic designs and good weight distribution, which improves manoeuvrability and convenience while minimising operator fatigue and enhancing productivity. These torches can easily be utilised with both oxyacetylene and oxy-LPG combinations.

CNC integration: Messer Cutting Systems’ oxyfuel solutions work perfectly with CNC (Computer Numerical Control) systems, allowing businesses to automate their cutting processes with precision and efficiency. CNC integration reduces human mistakes and provides consistent, repeatable cuts, increasing throughput while minimising material waste.

Pressure regulator: Accurate control of gas flow and pressure is required to produce the best cutting results. Messer Cutting Systems’ pressure regulators give precise and dependable control over the gas mixture, allowing operators to fine-tune the cutting process to individual specifications. With remarkable stability and endurance, these regulators enable steady gas flow, resulting in uniform cuts and reducing rework.

Flashback arrestor: Messer Cutting Systems understands the importance of safety in industrial settings. Messer flashback arrestors are designed to the highest quality standards, ensuring reliable protection against potentially dangerous flashback accidents. These arrestors protect personnel, equipment, and the workplace environment by preventing flame propagation into the gas supply system.

Oxyfuel gas brazing torches: Messer provides a diverse variety of oxyfuel brazing torches suited for oxyacetylene and oxy-LPG combinations. The featherlight Minitherm torch, weighing only about 100 gms, is one of the most popular operators since it reduces fatigue, increases productivity, and is easy to manoeuvre.

Heating torches: Messer has a solution for preheating, post-heating, bending, straightening and any other flame-heating application in the industry through its dedicated Griflam product line. Customers can choose off-the-shelf basic heating torches and customised heating solutions based on application requirements. These torches can be used with various gas combinations, including oxy-LPG, oxyacetylene, fuel gas with compressed air, LPG solely (which works on the sucked air principle), and so on.

Gas savers: Messer provides gas savers for shielding gases used in MIG/MAG applications and oxyfuel gas economisers appropriate for use with brazing stations.

Messer Cutting Systems’ oxyfuel technology gives organisations the precision, efficiency, and safety necessary to succeed in the metal cutting, heating, and brazing industries. Their extensive product line, including oxyacetylene, gas-cutting torches, pressure regulators and flashback arrestors, offers unsurpassed cutting capability for many applications.

Visit Messer Cutting Systems’ website to learn more about its oxyfuel technology and explore its extensive range of products: https://in.messer-cutting.com/products/oxyfuel-technology/oxyfuel-technology.

Improve your cutting capabilities, embrace precision, and propel your business to new heights with Messer Cutting Systems’ oxyfuel technology today.

Innovative welding and cutting technologies are altering infrastructure construction by increasing resilience and sustainability while improving efficiency and performance, ultimately changing how we build and maintain critical structures.

How are advancements in welding and cutting enhancing the resilience and durability of infrastructure projects?
Welding has always been a balance of productivity and quality. In infrastructure projects, the design must survive worst-case situations in load carrying and natural disaster resilience (earthquakes, heavy rains, etc.).  The appropriate material selection and defect-free welding help you attain these milestones faster. Because infrastructure projects require significant onsite building and fabrication, ARC Welding (SMAW) was preferred. With advancements in power sources and digital inverters, it is now possible to weld using flux-cored wires (FCAW), self-shielded wires, and metal-core wires, which improves weld speed and quality. The Thin Wire SAW method with 600 Amps and 1000 Amps CC/CV welding power sources has also increased productivity for thinner materials (5mm to 15mm) while maintaining excellent weld quality standards.

How do innovative materials enhance the longevity and performance of products in large-scale infrastructure projects?
The longevity and performance of our products (SigmaWeld, welding power sources, and Induction Heaters) onsite are heavily influenced by their IP rating and lightweight. With modern Silicon Carbide Semiconductors and IGBTs, achieving lower losses at greater switching frequencies is feasible, allowing the equipment to be more compact and lightweight. This also enables our Pro Series inverters to be IP23 rated, which means they can endure severe site conditions while maintaining 100 percent quality and duty cycle performance. There are additional newer components, and our research and development team works tirelessly to guarantee that the goods we make and design are ahead of the curve. We have over six patents for creative goods that we designed.

Can you describe any recent projects where your products improved the infrastructure’s ability to withstand environmental or operational stresses?
Recently, we were tasked with fixing a leaking pipe at a key position. This power plant project is of tremendous national importance and has been on hold for a long time. We were to design the automation and welding approach to cut the inaccessible current pipe, edge prep it, install a new pipe, align it, and weld it correctly the first time. It was a radiography joint, and the entire procedure was to be performed remotely and autonomously. This was a vital issue, and we successfully designed, developed, and executed the weld joint in under six months. The project has been completed, and we are pleased to report that the power plant has subsequently begun and become essential.

How are your solutions integrating with smart technologies or digital systems to optimise performance and maintenance in infrastructure applications?
Our new welding systems (SigmaWeld) are entirely digital and have built-in IOT. These systems are linked via GSM to our cloud server or a fixed site at the customer’s premises. This aids in monitoring the welding parameters of each machine for each weld joint and each welder connected to the system. Welding supervisors can also assign welding parameters (WPS) to specific welders, which are loaded onto the welder’s ID CARD (RFID or NFC). When the welder approaches any welding machine on the station and swipes his card to start the machine, the parameter (WPS) is transferred to the machine. The welding equipment will only operate within these restrictions for the day or until another card is swiped.

We also have a version of DMS that can be attached to any welding machine and record critical welding characteristics such as welding current, welding voltage, and arc in real time and against a time stamp. This helps determine whether the welder followed the WPS or departed from it. This is also highly useful and extensively used for welder certification and WPS establishment. Many of our clients have employed these for similar purposes at other infrastructure sites, particularly in cross-country pipelines with relatively distant locations.

What are the key challenges in ensuring your products meet the evolving sustainability and environmental impact standards?
Sustainability and environmental impact must be examined in many ways. How can we positively affect the environment by using less and generating more? The majority of our products conserve energy (up to 40 percent more than typical thyristors or transformer-based welding equipment). 

When building our SigmaWeld Accelerated Tig solution, we accepted the task of going above and beyond to provide the lowest possible environmental effect. This solution welds 30 times faster, does not require edge preparation (saving energy, time, and material), and does not require filler material when welding up to 10 mm (consumable saved, resulting in lower consumption, processing, and mining of minerals), uses 70 percent less gas (argon or argon hydrogen mixture), saves 80 percent on power during welding, and reduces overall welding costs by more than 75 percent. All this is done while welding important materials like stainless steel (used in manufacturing food, pharmaceutical, and chemical equipment), titanium, hesta-alloys, and other critical materials.

How do you balance cost and performance when developing new solutions for critical infrastructure components?
We must assess the value we provide to help our consumers save time, money, and resources. Cost and performance must be determined by the customer’s application and its requirements. Provide easy solutions that can help enhance quality and performance while saving overall costs for the end consumer. In any industry, value can only be realised when cost and performance are balanced for the client.

How are your products or technologies addressing the needs of rapidly urbanising environments and ageing infrastructure?
Rapid urbanisation necessitates the use of primarily pre-engineered buildings. We assist our customers in migrating from SMAW to Flux Cored and Thin Wire SAW for better productivity and higher welding quality. These solutions are semi-automated, sometimes entirely automatic, with reduced reliance on expert labour.

We assist our customers in infrastructure, such as power plant erection and commissioning, using induction heating solutions for pre- and post-weld heat treatment applications. These incredibly efficient devices allow faster and more direct temperature control in the joint. This helps to save expenditures in terms of power and time. We heated a shell’s 150mm thick long seam for one client without heating the surrounding area. This made the welder more comfortable (because the working temperature was ambient for him rather than 60 or 70 degrees Celsius). As a result, he produced nearly twice as many weld passes while maintaining strict welding standards.

Newer materials and welding with the proper settings can increase resilience and significantly impact infrastructure life.

For more information, visit: https://electronicsdevices.com/

Cutting-edge advancements in paint technology are vital in the quest for sustainable infrastructure. With features like enhanced weather resistance and eco-friendly formulations, the latest innovations in coatings are not just about aesthetics but about building a robust future for our environments.

How have advancements in paint coatings technology contributed to creating more resilient and sustainable infrastructure?
Today’s paint industry has several new features in paints that solve many inherent problems in the infrastructure industry. In addition to several conventional paint systems, we have Functional and smart coatings for weathering resistance – resistance from sunlight, rain, and high winds. Nano-technology has changed the scenario of the coating industry by creating several pluses: saving raw materials, enhancing the strength of the coating and its durability, reducing thickness, and enhancing corrosion resistance. Many new coating systems are made robust using nano-particles; for example, we have created a highly corrosion-resistant coating by adding a very special nano-particle in a conventional epoxy coating that could enhance its resistance to corrosion from pH 1-14. Similarly, using 0.5 percent graphene can make anti-static coatings, while combining graphene and carbon nanotube can create a very effective conducting coating. There are also special functional paints that can reduce roof temperatures, thereby creating a lower temperature in the room, providing comfort to people or reducing electricity expenditure for running air conditioning.

SSPC India offers various training programs and certification courses. How do these programs help professionals stay updated with the latest developments and standards in paint coatings and quality control?
SSPC is a professional body that focuses on paint-related activities. We organised our 20th year last year by hosting the 15th International Conference on Paint Coatings. We regularly conduct training programs for supervisors and Coating Inspectors, known as Level 1 and Level 2 programs, focusing on basic information about paint coatings, issues on surface preparation, paint application techniques, methods of measuring paint properties, and various lab tests available to characterise the paint coatings. The Level 1 course also includes a one-day practical training that familiarises participants with various methods of paint characterisation and demonstrates various testing methods. In Level 2, we focus on specific applications of paint coatings in industries such as Oil and Gas, infrastructure, chemical petrochemical plants, and power plants. So far, we have organised more than 300 such training programs, which ONGC, GAIL, BPCL, and many organisations in the Gulf recognise.

What are the industry’s key challenges regarding surface protection and coatings, and how is SSPC India addressing these issues?
Today’s key challenge is that the industry needs to create a Corrosion Protection monitoring team as projected by the Corrosion Management procedure. Companies don’t hire corrosion experts, who are available from various IITs, UICT, HBTI, and CECRI Karaikudi. No industry, including ONGC, GAIL, HPCL, BPCL, or any Power Plant, has a Dedicated Corrosion Management Team. I recently visited JSPL in Odisha, where they have ten different units at one complex, which need severe and quick replenishment of paint to their infrastructure and critical parts to avoid further corrosion. Instead, work is being organised by retired old employees of the firm who do not possess even basic knowledge of corrosion. I saw the same story at the biggest Ship Harbour at Pipavav in Gujarat and the chemical unit of Deepak fertilisers. Unless all units are monitored and followed by periodic maintenance, nobody can solve their corrosion problems. The second problem is paint application, where little focus is made on surface preparation. Supervision is not up to standard, resulting in premature paint failure.

How is SSPC India contributing to sustainability in the coatings industry, and what future trends do you foresee in protective coatings that align with the goals of building sustainable infrastructure?
We are making significant contributions to sustainability in the coatings industry, reflecting our growing commitment to green technology and environmentally friendly practices. Sustainability has become increasingly prevalent in the paint industry, and several initiatives highlight this commitment. For instance, we have strict lead restrictions in paint formulations, requiring that most paints contain no more than 300 ppm lead levels. The lead content must be even lower for specific products, such as toys designed for children, capped at 90 ppm.

Coatings used for drinking water lines and food-grade applications are subject to various restrictions to ensure safety and compliance. These restrictions include transparency, lack of odour, and limiting heavy and toxic elements such as lead, arsenic, mercury, chromium, sulfates, and cyanides. Such coatings must pass rigorous testing, including food-grade assessments and ROHS compliance, to guarantee their safety for public use.

The movement towards green coatings emphasises the need to restrict volatile organic compounds (VOCs) in paints. VOC levels must either be very low, under 250 mg/l, or completely absent in solventless or waterborne coatings. We also restrict carcinogenic dyes, further supporting the push for safer products.

In terms of sustainable coatings, three key factors are crucial. Reusability, reduced waste generation, and low-temperature technology. These elements are essential for developing coatings that perform well and align with the broader sustainability goals in construction and infrastructure development. As we continue to champion these initiatives, future trends in protective coatings are likely to focus on even more stringent environmental standards, innovative materials that further minimise ecological impact and advanced technologies that enhance the performance and longevity of coatings while prioritising sustainability.

How do the International Symposia and technical meetings organised by SSPC India contribute to setting new standards in the industry? Could you highlight some key outcomes or innovations from recent events?
We have organised more than 15 International conferences since our inception in 2003. We invite participants from paint manufacturers, paint dealers, contractors, R&D organisations, and members from other organisations like IPA, ISSPA, IPCA, and many others. Our conferences cover the latest topics on new paint requirements, new application techniques, and concepts on surface preparation. Inviting lectures from global experts is one of our key features. Technical papers from R&D organisations share their research results with the industry. Each International Conference also includes a Paint Exhibition, which helps participants see new products or discuss their problems with existing products. One of the important advantages of the Exhibition is the opportunity to explore several new equipment/facilities for paint manufacturing and lab equipment. In this expanding and exponentially growing industry, our role is significant. We help train professionals, bring them together to discuss paint issues and provide training in paint application challenges.

For more information, visit: https://www.kptllab.com/

Kangaru Polymers has made waves in the construction chemicals industry with a philosophy rooted in solving real-world challenges. Their “Complex Problems, Simple Solutions” mantra reflects their commitment to delivering tailored waterproofing solutions that meet site-specific needs, helping them emerge as trusted problem-solvers in a competitive market.

How has Kangaru Polymers’ “Complex Problems, Simple Solutions” approach been instrumental in shaping your company’s growth in the competitive construction chemicals market? 
The construction chemicals market often focuses heavily on product sales, leaving end-users overwhelmed by numerous options, each claiming to deliver effective waterproofing results. We take a different approach, positioning ourselves as a true solutions provider. Our unique value lies in our commitment to offering tailored solutions, not just products. Our technical team is well-trained to assess site conditions, consider environmental factors, and select the right products from our portfolio to design a dependable, long-term waterproofing solution. This “Complex Problems, Simple Solutions” philosophy has consistently delivered successful outcomes and created a base of satisfied customers who trust our approach to waterproofing needs.

Could you elaborate on the unique benefits and applications of Kanproof and Kanproof PU in construction projects, particularly in terms of durability and ease of use?
Kanproof is a single-component, high-built elastomeric waterproofing system. The unique chemistry of Kanproof makes it UV-stable and sustains standing water. Kanproof is reinforced with Kanfabric (non-woven polyester fabric) to improve the uniformity of the film, regulate the film thickness along with regulation of material consumption, and, most importantly, increase in tensile strength to counter tearing of Kanproof film in case of crack formation under the applied Kanproof system. This makes Kanproof a unique waterproofing liquid applied membrane with 100 percent success.

Kanproof PU is a single-component water-based hybrid polyurethane waterproofing product. The robust polyurethane chemistry elevates the quality of Kanproof PU a notch above Kanproof.

Both Kanproof and Kanproof PU have shown excellent service life for waterproofing structures. Please refer the projects to our technical team, who will evaluate the site conditions, the type of structure to be waterproofed, and the service life expected from the waterproofing system to help you choose Kanproof or Kanproof PU.

How do you ensure Kanproof products meet performance and sustainability goals from design to production?
Kanproof and Kanproof PU are water-based products that align with the global sustainability trend. KPPL has very strict policies during product design and production. KPPL believes that the future of our dear planet Earth depends on our present actions. KPPL is committed to protecting the environment, and our solutions align with our policies toward a greener earth.

In what ways do you effectively adapt Western technologies to meet the unique demands of the Indian construction market?
The global market trends align with new technologies in Western countries. KPPL has observed that most technologies are copied and applied in Indian markets with disastrous results. Each technology has to be properly understood and only the relevant technology has to be established according to our Indian conditions, and then only adopted in our products. To claim market leadership, many big corporations fall prey to new Western technologies and commercially sell the products with disastrous results.

KPPL takes a different approach to changing and ever-evolving construction techniques and materials. It focuses on the construction industry rather than the new, evolving waterproofing technologies. This strategy has proven to be a boon for KPPL, and we are happy to build success in our waterproofing projects with this approach.

For more information, visit: https://www.kangarupolymers.com/

As large infrastructure projects become increasingly complex, ALP Aeroflex has risen to the challenge. Chairman Iqbal Singh Anand elaborates on the company’s innovative insulation solutions that enhance energy efficiency and improve working conditions.

How has your product portfolio expanded over the years to meet the evolving demands of large infrastructure projects?
To meet the evolving demands of the industry, we have continuously expanded our product portfolio of both thermal & acoustic insulation, wherein more generics have been regularly added, increasing the portfolio from Nitrile Rubber insulation – to EPDM insulation – to XLPE insulation for various ranges of applications including refrigeration, air conditioning, infrastructure, industrial projects and PEB structures. The acoustic insulation range has also been expanded from noise absorbers- to noise barriers- to acoustic underlay- to anti-vibration pads for noise reduction in a wide range of applications.

Your Aeroflex Closed-Cell Elastomeric Foam Insulation is widely used in HVAC and refrigeration systems. Could you elaborate on how this product contributes to energy efficiency in infrastructure and industrial facilities?
Today, all industrial projects like pharmaceutical plants, textile plants, food and beverage industries, automotive industry, chemical plants, and all infrastructure projects like airports, metros, and redevelopment of existing railway stations are centrally air-conditioned for either human comfort or process requirements that have chilled water pipelines, refrigerant lines and air conditioning ducting. All these pipelines and HVAC ducts must be thermally insulated with the right insulation choice to ensure condensation control and reduce energy losses. Our range of closed-cell elastomeric foam insulation ensures that the energy losses in pipes and ducts are minimised, thus contributing to the system’s Energy Efficiency.

ALP Aeroflex also offers advanced acoustic insulation products. Given the high noise levels, how do your acoustic insulation solutions improve the working conditions in facilities with high noise levels?
Our advanced acoustic insulation products include Accosound, which is a highly efficient noise absorber; Accofloor, which is an excellent acoustic underlay for architectural acoustics; Accofoam, which is a thermo-acoustic insulation; and AccoSDS, which is a high-density noise barrier for sound-deadening. This complete range of Acoustic insulation products improves the working conditions in facilities by reducing high noise levels and thus providing acoustic comfort to the occupants.

How do you ensure your eco-friendly products contribute to green building certifications like LEED and IGBC?
As an organisation, ALP Aeroflex is committed to ensuring that all its products are eco-friendly and recycled and that all the scrap is reused. All products of ALP Aeroflex are EPD (Environmental Product Declaration) verified and GreenGuard Gold certified.

For more information, visit: https://www.alpaeroflex.com/

As urbanisation and environmental issues increase, improved materials and technologies improve construction durability, sustainability, and energy efficiency, solving current challenges and creating new standards for building solutions.

How are emerging technologies enhancing the durability of building materials against environmental stressors?
Newer technology, such as enhanced production procedures and new raw material compositions, allow us to manufacture waterproof, fire-resistant, and antibacterial products. These advances improve product durability, safety, and hygiene, resulting in greater performance and compliance with modern industry standards for various applications.

What innovative approaches are used to integrate sustainability and energy efficiency in your products?
Our ceiling products’ perforation improves airflow, minimising the need for excessive air conditioning and thereby saving electricity bills. Furthermore, for sustainability, we provide the opportunity to recycle our products, which promotes eco-friendliness while keeping energy efficiency and environmental responsibility in building solutions.

What recent advancements in material science have improved performance and lifespan?
Our ongoing research into new raw materials and formulations allows us to improve our products. Keeping up with the most recent innovations means that we remain innovative and offer cutting-edge solutions to our clients.

How do you ensure your materials integrate with existing infrastructure for compatibility and longevity?
We build our panels with versatility, making them compatible with different construction methods and materials. Whether renovating ancient structures or integrating with current infrastructure, our panels can be tailored in size, finish, and functionality. Furthermore, our research and development team collaborates closely with engineers and architects to ensure smooth integration, little disruption, and long-term compatibility.

How does automation impact the quality and consistency of your products?
Automation is crucial to our manufacturing process. We can identify and correct imperfections early in production through automated quality control, ensuring every panel meets the highest industry standards and consistently delivers superior quality to our customers.

How do your products help reduce carbon footprint and promote sustainability in construction?
Our panels encourage sustainability by being recyclable, increasing building energy efficiency through perforation, and lowering transportation emissions thanks to their lightweight design. Furthermore, lower structural stress on buildings promotes environmentally friendly and efficient construction procedures.

What are the key considerations for designing your systems in high-density urban environments?
Space, construction speed, and disruption minimisation are crucial in urban areas. Our prefabricated wall and ceiling panels are intended for speedy installation, minimising construction time and on-site labour requirements. Our modular designs ensure flexibility and scalability, making them perfect for new construction and restorations in rapidly increasing urban areas.

Can you share examples of large-scale projects where your materials solved specific challenges and achieved notable outcomes?
Alternative items on the market were heavier, required more effort, and required a frame structure to support their weight. They also need substantial post-processing, such as painting, to create a satisfactory appearance. Furthermore, the panels’ joints allowed insects, air, and dust to pass through.

Soffit panels effectively remove these difficulties. They are lightweight, require minimum framing because of their low weight, and arrive pre-finished, reducing the need for on-site post-processing. Furthermore, they are completely sealed and seamless, with no obvious joints.

For more information, visit: https://pareindia.com/