B2B Purchase - Project Procurement Professionals

Discover how Bajaj Steel Industries Ltd. melds a rich history of technological advancement with modern Pre-Engineered Building solutions. From earthquake-resistant designs to eco-friendly materials, BSIL is shaping the future of infrastructure with unmatched dedication and excellence.

What inspired Bajaj Steel Industries to become a pioneer in Cotton Ginning and Pressing technology, and how has the infrastructure division evolved to meet diverse industry needs?
Bajaj Steel Industries is the pioneer in Cotton Ginning and Pressing technology in India and is one of the largest manufacturers of Cotton Ginning and Pressing machines across the globe, with exports to more than 60 countries covering almost every cotton-producing country. This growth and position could not be achieved by mere longevity. We have invested heavily in technology upgrades and modernisation and consistent and meticulous monitoring of our product, process, and service quality.

The BSIL Infrastructure division, a backward integration product for our machine lines, is the same in its approach to work ethics. We never compromise on the quality of material, process, and service. We endeavour to provide our customers with outstanding quality products comparable to the best in the world. A testament to this is that our PEB structures stand tall in geographies across Africa, Latin America, and Europe apart from covering most states in India.

The infrastructure division, which initially started with Cotton ginning sheds, has erected sheds for the pharmaceutical, chemical, and oil and gas industries, sheds for the food and beverage industries, packaged food products for exports, indoor sports complexes, multi-floor cold storage, and high-rise buildings, to name a few.

How do your PEB designs cater to the structural challenges of seismic activity and high wind zones?
We use the latest and most sophisticated design solution software, such as MBS2021, Staad Pro, and the like. All aspects of seismic conditions and wind speeds are considered before design is initiated. These are available as per Indian Standards for buildings in India and internationally. We refer to the relevant local standards and available data. No presumptive assumptions are ever made for the design of buildings. 

We are proud that all our over 1,000 projects in the last 14 years have remained stable and continue to provide the intended utility to our esteemed customers.

As an environmentally conscious organisation, how do you ensure that your PEB designs and production processes contribute to sustainability?
Our PEB building is a bright example of a green building that can be relocated, reused, modified, and recycled if necessary. On the production aspect, BSIL uses CNC machines that can be directly programmed from the design and detailing software to provide optimum material use and reduce wastage. End pieces are utilised as stiffeners wherever possible. This ensures the use of high-grade tensile steel of E350 grade instead of the commercially used E250 grade and reduces wastage. 

BSIL utilises solar power to reduce dependence on fossil fuel-generated power, reduce its carbon footprint, and utilise green energy. Lately, we have started our own Solar Panels and Power division, which helps our customers take advantage of our green energy solutions further to reduce their carbon footprint during the product life. 

We have installed a low-friction trolly system for the movement of material, thereby drastically reducing the usage of power for cranes for lifting and moving goods, as well as diesel for hydra and other machinery.

What advanced materials enhance durability in your PEB solutions, and what steel, coatings, or insulation innovations improve building performance?
Only mill-grade prime materials from renowned sources like TATA Steel, JSW, and SAIL are used for all our products, be it machinery, building panels, or doors. We strictly forbid the use of local material or rerolled material. Using prime and virgin material reduces the cost of processing, improves the quality of the product, and gives a longer product life. 

We recently introduced a unique sheeting solution in India, “XHH Nano Anti Corrosion Steel Aluminium Composite Cladding Material, ” especially for corrosive atmospheres like chemical plants with highly acidic and alkaline fumes and marine atmospheres. This is an imported product we intend to manufacture in-house in the future. This product is a patented six-layer coated process, with the outermost layer being PET, which helps reduce corrosion of the sheeting material, giving vital extra life and providing high thermal insulation up to 10-12 degrees centigrade.

The new material is designed to withstand extremely corrosive environments where regular PPGI and PPGL sheets wear off quickly. It can withstand salt spray tests for up to 1200 hours, AquaRegia corrosion tests for up to 30 minutes, and Hydrochloric Acid immersion tests for up to 45 minutes. This material is designed for a better life, better heat reflection, and greater anti-corrosion properties.

Could you explain the role of advanced technology in your PEB projects, such as BIM, 3D modelling, and automation in CNC fabrication?
As part of our transition to newer technology, we have started implementing BIM in some critical projects for seamless interactions and feedback from different stakeholders. While in its nascence with BSIL, we realise the immense potential that BIM offers and understand that this is the way forward.

Most of the production activities, except for minor fabrication work in the primary members of the buildings, are done on CNC machines, ensuring higher accuracy and minimal manual intervention. The secondary, sheeting, and accessories manufacturing are all based on fully CNC production lines. We are also actively working on setting up an automatic material handling system.

What trends are driving the shift towards pre-engineered buildings in the infrastructure industry, and how do they address rising costs and time constraints?
Pre-engineered buildings are the future of the infrastructure industry. We have seen the scope of PEB increase from industrial and warehouse sheds in the initial days to present high-rise multi-floor structures, hospitals, hangers, residential and commercial spaces, special application products like sports complexes, space and aviation, and many more.

With land prices and the cost of conventional RCC construction rising, in addition to the time constraints, there is a definite shift in infrastructure projects to rely more and more on pre-engineered structures.

This has gotten a further boost, with the government focusing largely on ensuring last-mile availability of goods and essentials to the remotest corners, giving a major fillip to the warehousing sector. The urban infrastructure sector has become cost-conscious and faces massive time constraints, effectively addressed by the PEB sector. Most PEB manufacturers who produce quality products with the desired standards for material and processes are all growing with a healthy CAGR rate in double digits.

For more information, visit: https://bajajngp.com/

As Goa experiences a surge in industrial activity, the need for sustainable construction practices has never been more pressing. During a recent Asian Paints CC KLI forum discussion, experts examined how advancements in concrete technology can lead to eco-friendly infrastructure development in the region.

Goa, long celebrated as a tourist paradise for its natural beauty, stunning beaches, and vibrant cultural diversity, has also recently seen a surge in industrial activity. This growth was spurred by special income tax incentives from the Government of India and a sales tax holiday from the state government. On September 27th, the Goa chapter of CC KLI, an initiative by Asian Paints, convened to explore ways to drive growth in the infrastructure and construction sectors while aligning with the state’s environmental sustainability goals.

Concrete, the backbone of modern construction, carries a heavy environmental footprint. However, as the world grapples with climate change and environmental degradation, the impact of concrete production, particularly its contribution to carbon emissions, has come under scrutiny. In a country like India, where urbanisation and infrastructure development are proceeding at an unprecedented pace, the need for sustainable and eco-friendly construction solutions has never been more critical.

The event began with a keynote address by Deepankar Choudhury, Institute Chair Professor of Civil Engineering department at the Indian Institute of Technology (IIT) Bombay, Mumbai, who underscored the transformative power of innovation in advancing sustainability within construction. “We must integrate advanced technologies to streamline processes and reduce our carbon footprint,” he stated. Choudhury also highlighted the necessity of collaboration among stakeholders, including government and academic institutions. He stressed the importance of skill development to effectively implement new technologies, asserting, “A knowledgeable workforce is crucial for realising eco-friendly construction’s potential in India.”

Another keynote speaker Dr. Purnanand P. Savoikar, Professor, Civil Engineering Department, Government Engineering College, Farmagudi – Goa highlighted the pressing need for sustainable concrete solutions, noting that conventional cement production emits significant carbon dioxide, with modern plants releasing about 0.82 tons of CO2 per ton of cement produced. In India, where urbanisation and infrastructure development are proceeding at an unprecedented pace, the demand for eco-friendly construction solutions has never been more critical.

The backbone of construction, evolving toward sustainability
Concrete has a long history, with its invention dating back to 1824. However, according to K G Guptha, an industry expert, it is still considered a “young material” in terms of its potential. “It has only been around for 200 years, yet its importance in modern construction is unrivalled. What’s interesting is how our understanding of concrete has evolved. In the early days, there were no specific codes or standards for its use, but by 1978, the first regulations were implemented. Since then, we have seen significant progress, with current codes expanding to over 1,000 pages.”

Guptha pointed out that this evolution reflects a deeper understanding of concrete’s strength and durability and environmental impact. “Today, we are focusing on making concrete more sustainable. It’s not just about building strong structures anymore; it’s about building durable, eco-friendly structures that minimise environmental harm.”

He explained that the industry is heading towards “slender structures” that require fewer materials while maintaining strength. “The focus on M25, M30, and M45-grade concrete is evolving, and we are now looking at ways to design principal structures with less material, making them slimmer and more sustainable. This is a significant research area, and the knowledge gained should be shared across the industry to ensure that all levels of construction can benefit from it,” said Guptha.

Precast concrete: A game-changer for sustainability
Precast concrete has emerged as a promising technology that could revolutionise sustainable construction in India. Krishna Sahakari, Principal Engineer, K A Sahakari & Associates, spoke extensively about its benefits. “Precast technology will be a key player in the future of construction, especially as we look to meet the growing demands of urbanisation while minimising environmental impact. We recently worked on a project in collaboration with the Institute of Architects, utilising precast concrete elements, and the results were impressive.”

According to Sahakari, the ability to produce concrete elements off-site in a controlled environment ensures better quality control and less waste. “Precast allows us to create sleek, slender structural elements that reduce the material needed, thereby lowering costs. Furthermore, because these elements are cast in factories, we can significantly reduce on-site dust and other pollutants.”

He also highlighted the economic benefits of precast construction. “We’ve seen a reduction of about 15 percent in construction waste by using precast methods. Additionally, we don’t need as much plastering, which saves money and reduces the carbon footprint associated with the production and transportation of materials.”

A shift in the workforce
One of the less-discussed but equally important aspects of adopting new construction technologies is the shift in labour dynamics. As more construction elements are moved off-site to factories, the workforce is also transitioning. In fast-growing cities like Mumbai, the future will likely see fewer workers on construction sites, as many will migrate to factory environments where they can work under safer conditions and earn higher wages.

This shift enhances safety standards and addresses the growing labour shortage in India’s construction sector. As the demand for urban infrastructure increases, the need for construction workers is expected to surpass the available supply. By moving more work to factories, the industry can help mitigate this labour issue while ensuring better quality control and adherence to safety standards.

Indian railways as a case study
Amit Kumar Jain, Military Engineer Service, Goa, who is actively involved in redeveloping Indian railway stations, shed light on the challenges faced in modernising India’s extensive railway infrastructure. “One of the biggest challenges we face is working around active railway tracks. We can’t simply shut down the tracks for construction, so we must use advanced construction technologies to ensure minimal disruption.”

Jain emphasised the importance of adopting sustainable materials and methods in these large-scale projects. “In many of our projects, we are introducing high-strength concrete and corrosion-resistant materials to ensure that the infrastructure we are building today will last for decades with minimal maintenance. This not only saves costs in the long run but also reduces the environmental impact of frequently repairing or replacing deteriorating structures.”

The panel also discussed the broader implications of these technological advancements for infrastructure projects nationwide. With numerous railway and highway projects in the pipeline, adopting sustainable materials and construction methods is key to achieving the government’s ambitious infrastructure goals while minimising the environmental impact.

The role of advanced construction systems
Col Saikat De, who was involved in designing and planning infrastructure projects, emphasised the role of advanced construction systems in reducing construction time and environmental impact. “We increasingly use modelling systems and frameworks to optimise the construction process. Precast technology is one such system that helps us complete projects faster while maintaining high-quality standards.”

We also pointed out that customised construction approaches are necessary in regions with specific environmental conditions, such as Goa. “In Goa, for instance, we face unique challenges due to the local conditions. Precast and advanced construction systems help us address these challenges while reducing reliance on traditional, more resource-intensive methods.”

Government support and regulatory framework
Government support and regulation are crucial elements in the shift toward sustainable construction. Rohit Jorwal from CPWD explained the processes to ensure that new construction technologies and materials meet rigorous standards before being implemented in large-scale projects. “We have a robust system of peer reviews and testing, often collaborating with institutes like IIT Bombay and CPRI. Any new material or technology undergoes multiple levels of scrutiny to ensure that it meets international and Indian standards.”

The decentralisation of decision-making within government departments has also helped accelerate the adoption of sustainable practices. “Regional units now have more freedom to adopt new technologies suited to local conditions. This flexibility allows for faster implementation of sustainable practices, especially in areas where traditional construction methods are not viable.”

A vision for the future
As India’s infrastructure continues to expand, the construction industry is at a crossroads. The need for sustainable materials and methods is clear, but the road to widespread adoption is challenging. However, as the panel discussion highlighted, advancements in precast technology, high-strength materials, and government support are paving the way for a more sustainable future.

“The construction industry has a unique opportunity to lead sustainable development. By adopting technologies that reduce waste, improve quality, and minimise environmental impact, we can build a future where India’s infrastructure growth is not at odds with environmental preservation,” concluded Guptha.

Integrating advanced technologies, sustainable materials, and forward-thinking regulations will be key to achieving this vision. As the industry moves towards creating greener, more resilient structures, India’s construction sector will play a vital role in shaping a sustainable future for coming generations.

Tata Steel Nest-In leads the prefab construction industry with innovative, sustainable solutions like 3D Volumetric and LGSF, offering faster, eco-friendly construction across sectors from healthcare to industrial applications.

What are the latest trends in prefabricated and modular construction that Tata  Steel Nest-In is observing in the industry?
To remain relevant today, staying on top of ever-changing trends is critical. The prefab construction market is thriving, with sophisticated technologies such as 3D volumetric and hybrid construction—more complex types of modular construction that require the vertical stacking of ready-to-use modular parts—gaining traction alongside LGSF and other modular approaches. 

Overall, LGSF and modular construction technologies are always being researched and developed to improve their efficiency, sustainability, and adaptability to different applications. We have been involved in various corporate social responsibility efforts, including constructing multispecialty hospitals and cutting-edge educational institutions using cutting-edge technology.

Can you discuss the innovations in materials used in your prefabricated solutions, particularly regarding durability and sustainability?
Quality materials are key to the Nest-In construction process, as evidenced by the recent achievement of ISO 9001:2015 accreditation, a worldwide recognised standard for Quality Management Systems (QMS). This international certification certifies our dedication to quality and assures that our prefabricated construction solutions adhere to the highest requirements. Customers can be confident that the solutions they obtain from us adhere to internationally recognised quality management methods. This certification demonstrates our commitment to client satisfaction and continual improvement in all business areas.

Our prefabricated solutions solely contain high-quality Tata steel. We employ fibre-gypsum and cement boards and insulation materials such as mineral wool as supporting materials. Tata steel is extremely robust, rugged, rust-resistant, and solid, making it suitable for our prefab solutions, built-in unstable terrains, or places prone to extreme weather events such as floods and earthquakes. 

Our prefabrication procedures are intended to be as sustainable as feasible. For example, we use 48 percent less freshwater than RCC construction methods because we only use cement in the base. Our procedures are subject to stringent quality audits and must meet the highest international sustainability and efficiency standards.

The LGSF Nest-In solution is touted for its speed and efficiency. Can you elaborate on the advantages of Light Gauge Steel Frame (LGSF) construction over traditional methods?
We’ve used LGSF to complete various large-scale projects. Because of its adaptability and durability, it is a popular building method in prefabrication enterprises. It offers various advantages over traditional construction methods, the most prominent of which is its speed, which is more than twice as fast. This is due to our efficient operations: the LGSF framework is constructed of prefabricated steel components built in a factory. These components are designed to be placed immediately on-site, aligning with the customer’s vision and needs. Major work is done offsite, while assembly is done on-site, so rain/weather does not interfere with schedules. This differs from the typical construction process, in which raw materials are not precisely manufactured, bad weather causes construction delays on-site, and installation or execution falls short.

Another advantage is the ability to sustain operations. As I previously stated, our prefabrication technologies use 48 percent less freshwater, and 65 percent fewer materials, and have a 53 percent lower greenhouse gas effect than typical construction methods. We only need a little transportation or heavy machinery because we only go to the site to dig the foundation and move the prefabricated components. We want a small team of specialists adept at assembling and installing prefabricated structures, emphasising safety and less on-site labour to avoid on-site accidents.

Another significant benefit is our exceptional adaptability to difficult terrains. Prefabricated construction is the solution for situations where traditional construction methods are difficult to use, such as steep terrain, mining regions, and areas prone to earthquakes, vibrations, floods, and high winds. Our prefab solutions are built to withstand harsh conditions, and their lightweight design makes installation in mountainous and unstable terrain simple and hassle-free.

How do the modular portable cabins cater to the diverse needs of industries such as manufacturing and construction?
Modular cabins are designed to be versatile, flexible, and adaptable. They are completely plug-and-play, with just basic plumbing and electricals needing to be fixed on-site and the remainder of the cabin, including the inside, being manufactured offsite. They are the right answer for the following locations on a building site or manufacturing: a site office, creche, boardroom, workers’ rest shelter, canteen, toilet blocks, and conference room. These modular blocks can be customised for their specific application and expanded by adding modular blocks to accommodate larger numbers of people, more rooms, more restrooms, and so on.

Can you discuss the key features of your specialised COVID-19 offerings, such as isolation and quarantine cabins?
We were honoured to help our country tackle the COVID-19 pandemic with our prefabricated healthcare solutions. Our COVID-19 isolation and quarantine cells were created with cutting-edge medical facilities to provide prompt and efficient care. We have created 23 cabins for a 96-bed modular hospital in Faridabad, including 16 interconnecting patient cubicles, six washrooms, and one doctors’ utility room. Each patient cabin had two air conditioners, medical furnishings, and six medical beds, each with an oxygen pipeline. Offsite production and on-site quick plug-and-play resulted in a more than four times faster ready healthcare facility than conventional procedures.

For more information, visit: https://www.tatasteel.com/

SNTP Technologies, India’s pioneering firm in achieving India’s first and only ISI Mark License for Reinforcement Couplers, is reshaping the construction landscape by enhancing resource efficiency and minimising steel wastage in large-scale projects.

As India’s first and only company to receive ISI Mark certification for rebar couplers, how have you leveraged this distinction to reduce steel wastage and enhance resource efficiency in large-scale construction projects? Additionally, why is BIS certification critical for ensuring quality and safety in such projects?
As India’s first and only company to receive ISI Mark certification for rebar couplers, we have set a new benchmark in the construction industry. The ISI Mark, awarded by the Bureau of Indian Standards (BIS), ensures that our couplers meet the highest quality, safety, and reliability standards per the IS 16172:2023 code. This certification is critical for large-scale projects where structural integrity is paramount. With our ISI Mark Rebar Couplers, we have significantly reduced steel wastage by eliminating the traditional need for overlapping bars, which consume more steel. BIS certification is crucial because it guarantees that every coupler we produce undergoes rigorous testing, ensuring durability and compliance with national safety standards. In an industry where safety is non-negotiable, the ISI Mark gives project developers and engineers the confidence that our couplers will perform under high-stress conditions, ultimately contributing to their projects’ overall efficiency and safety.

The key benefits of using our couplers include the minimisation of overlapping steel. Traditional methods of splicing rebars involve overlapping bars and increasing steel use. Our couplers eliminate the need for this overlap, reducing material consumption by enabling end-to-end connection. Additionally, precise steel utilisation is achieved with our couplers, allowing rebar to be cut to exact lengths and minimising waste from excess cutting. This ensures efficient use of steel resources, particularly in projects where precise lengths are critical. Furthermore, the reduction in labour and time is notable, as our coupler systems streamline the splicing process, decreasing the amount of labour required and time spent on site. This translates into more efficient project execution, less time-dependent material use and reduced idle resource consumption.

Enhanced structural efficiency is another significant advantage of our couplers, which are tested according to IS 16172:2023. They provide high strength and fatigue resistance, reducing the need for additional reinforcement in critical load-bearing structures. This ensures efficient material usage without compromising safety or performance. Moreover, the reuse of scrap steel is facilitated, as short steel bars that would otherwise be discarded can be connected and reused, thereby reducing the amount of scrap generated during construction. These benefits make our rebar couplers a sustainable choice for large-scale infrastructure projects, including highways, bridges, tunnels, and other heavy-duty constructions, supporting resource efficiency and cost-effectiveness.

With your SNTP ISI Mark Rebar Coupler, how do you see this innovation impacting the construction of critical infrastructure projects like bridges and high-rise buildings?
With the introduction of our ISI Mark Rebar Coupler, we foresee a transformative impact on the construction of critical infrastructure projects such as bridges, high-rise buildings, and other large-scale structures. The coupler’s compliance with the stringent IS 16172:2023 standards ensures its ability to deliver unmatched strength and durability, which are essential for these high-stakes projects.

For infrastructure like bridges and high-rise buildings, where the structural integrity and load-bearing capacity are non-negotiable, our couplers provide seamless and strong connections between rebar, ensuring that the structures can withstand heavy loads, vibrations, and stress over time. The couplers’ tested resistance to high fatigue loads, surpassing 2 million cycles, means they’re ideally suited for critical projects that demand long-term reliability.

By eliminating the need for overlapping rebar, our couplers help reduce steel consumption, making the construction process more efficient and sustainable. This is particularly impactful in large infrastructure projects where optimising material usage is crucial for cost control and timely completion.

Our ISI Mark Rebar Coupler enhances the structural performance and safety of critical projects and supports faster, more resource-efficient construction, aligning with the industry’s modern demands.

Rebar congestion is a common challenge in construction. How do the SNTP Reinforcement Couplers help alleviate this issue, and what are the resulting benefits for concrete quality and structural integrity?
Rebar congestion poses significant challenges in construction, particularly at lap splice zones, where overlapping bars can increase material usage and hinder concrete placement. Our Rebar Coupler offers an effective solution to this issue by providing a mechanical connection between reinforcing bars, thereby reducing congestion and enhancing concrete quality and structural integrity.

Employing our Rebar Couplers eliminates the necessity for traditional lap splicing. This reduction in overlapping bars leads to decreased rebar congestion, facilitating easier concrete placement and consolidation. Consequently, the risk of voids and honeycombing is minimised, resulting in improved concrete quality. The technical benefits of our Rebar Couplers are substantial. The reduction in lap length is notable, as mechanical couplers remove the need for extended lap lengths required in conventional splicing, optimising rebar usage and reducing material waste. Furthermore, the precise nature of mechanical connections allows for exact rebar lengths, significantly reducing cutting waste and the generation of offcuts.

Our Rebar Couplers are designed to meet or exceed the tensile strength of the connected rebars, ensuring a robust and durable connection that maintains the structural integrity of the reinforced concrete element. In summary, integrating our Rebar Couplers in reinforced concrete construction effectively addresses rebar congestion, improving concrete quality and enhancing structural performance.

How does your range of couplers support the creation of durable infrastructure capable of withstanding increased environmental stresses?
Our Couplers represent the future of durable infrastructure, providing a robust and technically advanced solution capable of withstanding increased environmental stresses. They excel in several key areas, beginning with superior load transfer and stress distribution. Designed for a mechanical connection that matches or exceeds the tensile strength of the parent rebar, our couplers ensure seamless load transfer across the splice. This structural continuity allows critical infrastructures, such as bridges, tunnels, and high-rise buildings, to effectively distribute stresses, including axial tension, compression, and shear forces, without compromising stability.

Our couplers are engineered to perform under dynamic and cyclic loading conditions, meeting the rigorous fatigue requirements of IS 16172:2023. Their ability to withstand over 2 million fatigue load cycles makes them highly suitable for infrastructure in seismically active zones or high-load environments, where repeated loading, such as traffic on bridges and train movements in tunnels, can lead to premature failure of traditional lap splices. Additionally, corrosion protection is a significant consideration in infrastructure durability, as environmental degradation, particularly corrosion due to moisture and chemical exposure, is a critical factor in infrastructure deterioration. Our couplers undergo rigorous testing for corrosion resistance, employing surface treatments and material selections that prevent galvanic corrosion. This protection is essential for structures exposed to aggressive environments, such as marine infrastructure, bridges, and coastal developments.

The design of our couplers also leads to a reduction in congestion and enhanced concrete placement. These couplers reduce rebar congestion by eliminating the need for lap splicing, thereby improving concrete flow and consolidation during casting. This results in fewer voids and better compaction, which is crucial for achieving uniform concrete strength and durability, particularly under freeze-thaw cycles and chloride penetration conditions. Also, our couplers are tested and certified to comply with BIS IS 16172:2023 and international standards such as BS 8110 and Eurocode 2. This adherence ensures that the couplers can withstand environmental stresses while maintaining the integrity of reinforced concrete structures.

Another advantage of our couplers is their ability to eliminate lap length and offcuts. Traditional splicing requires extended lap lengths, leading to material wastage and potential weak points. Our couplers remove the need for lap lengths, reducing rebar consumption and minimising offcuts, which results in more efficient material use and higher-quality connections. Incorporating our couplers into infrastructure projects ensures optimal mechanical performance and enhances structures’ long-term durability and resilience, especially in challenging environmental conditions.

We offer a diverse range of couplers tailored to meet various engineering needs. Our Crimp-IT Couplers are suitable for in-situ bars and are known for their quick installation and high load-bearing capacity. The T-BAR Couplers are specifically designed with self-aligning threads, ensuring seamless integration, performance, and a thread-locking mechanism. Meanwhile, the R-B Couplers are engineered to meet or exceed the tensile strength of the parent rebar, providing reliable mechanical connections between reinforcement bars. These couplers are particularly effective for tension and compression applications, making them ideal for high-stress environments.

The Bolted Couplers offer a versatile and robust solution for connecting rebars in various structural applications. Utilising a bolting mechanism, they ensure a secure and efficient connection, making them suitable for projects with critical ease of assembly. These couplers can be used in multiple configurations, accommodating various rebar sizes and orientations. Lastly, our HD Anchors are heavy-duty anchoring solutions designed for high-performance applications in demanding environments. They provide exceptional load capacity and stability, making them ideal for critical infrastructure projects and suitable for concrete, rock, or soil anchoring. Together, our Couplers are essential components for future-proof infrastructure, delivering both performance and longevity.

What innovations can we expect from SNTP Technologies India in Mechanical Splicing and Construction?
One key area of our focus will be advanced material science, where we aim to develop high-strength alloys that create new alloy compositions offering improved strength-to-weight ratios and enhanced corrosion resistance. This innovation is expected to significantly boost the durability of our couplers and anchors. Additionally, integrating smart materials that respond to environmental changes could provide real-time feedback on structural integrity, further enhancing safety and performance.

Sustainability initiatives will also play a crucial role in our future innovations. To reduce the carbon footprint of our products, we are emphasising the use of recyclable and environmentally friendly materials in our manufacturing processes. This includes sourcing raw materials from sustainable suppliers and implementing energy-efficient manufacturing practices.

On the technological front, we will continue to leverage advancements in automation and robotics for more efficient production processes. The introduction of AI-driven quality control systems will enable us to ensure the consistency and reliability of our couplers. We envision employing digital twin technology to simulate the performance of our products under various stress conditions, allowing for optimisation before production.

In line with these technological advancements, we will enhance our product offerings with innovative design features such as modular couplers that allow for easy adjustment to different rebar diameters and configurations. This adaptability will cater to a wider range of construction applications, from residential buildings to large infrastructure projects.

We are committed to continuous R&D initiatives to improve our product range, focusing on user feedback and industry trends. Collaborating with universities and research institutions will foster innovation, ensuring our solutions remain at the forefront of the construction industry. SNTP Technologies India is poised to lead the way in Mechanical Splicing and Construction innovation, creating solutions that meet the demands of today’s construction landscape and anticipate the challenges of tomorrow.

Jindal Aluminium’s new Bhiwadi factory satisfies expanding building demand by providing innovative, long-lasting aluminium solutions while maintaining high quality through modern alloys, eco-friendly coatings, and AS9100D aerospace certification.

How has the Bhiwadi plant’s increased production capacity helped meet growing construction demand, and what are the primary applications of your aluminium products in construction projects?
The Bhiwadi plant has greatly increased our ability to fulfil the industry’s growing demand, notably in the northern market. The factory allows us to provide larger volumes more efficiently, resulting in faster turnaround times and a more consistent supply for our customers. The plant also allows us to be more flexible in managing a wide range of project requirements, from standard products to bespoke profiles, establishing us as a reliable partner in meeting the complicated needs of the construction sector.

Aluminium’s versatility in construction is demonstrated by its usage in structural components such as beams, columns, and frames, which offer lightweight but robust alternatives to traditional materials such as steel. It also specialises in façade and cladding systems, providing beautiful and long-lasting solutions for building exteriors. Its corrosion resistance and strength make it a popular choice for window and door frames, while its lightweight design allows for practical use in roofing and ceiling constructions. Aluminium extrusions are also great for pedestrian bridges and walkways because of their high strength-to-weight ratio, and they provide both durability and aesthetic appeal when used in railings and fencing for infrastructure projects.

How does aluminium contribute to infrastructure resilience and durability, and how does Jindal Aluminium ensure its products meet modern construction standards?
Aluminium’s intrinsic resistance and natural immunity to corrosion make it ideal for infrastructure projects, providing outstanding strength and durability. It generates a protective oxide coating that prevents corrosion and ensures long-term protection. Its adaptability enables the construction of intricate shapes while maintaining stability, making it excellent for new architectural projects. Furthermore, aluminium structures are resistant to climatic variables and UV radiation, allowing them to last longer. Aluminium is a fully recyclable and sustainable material, making it preferable for long-term and durable infrastructure projects.

We are dedicated to providing products that satisfy the highest performance and dependability criteria. Our world-class manufacturing facilities, equipped with cutting-edge technology, allow us to produce aluminium profiles with exceptional surface finishes and good chemical and mechanical properties that meet international requirements. Our in-house tool factory enables us to create high-quality dies for intricate, custom-made designs, providing flexibility and precision. A comprehensive quality control system provides thorough testing from raw material inspection to final shipping, resulting in products that meet customer expectations. We also improve our processes through professional assistance from German and American technological specialists, which strengthens the quality and inventiveness of our operations.

Can you discuss the latest advancements in aluminium alloys developed by Jindal Aluminium?
As part of our continued commitment to innovation, we have made tremendous progress in aluminium alloy development, with a focus on addressing the needs of modern industries. Our most recent developments include high-strength alloys for aerospace applications, lightweight materials for the automotive industry, and corrosion-resistant alloys for marine conditions. We have also embraced precision extrusion technology, attaining micron-level accuracy in our profiles, thus improving product quality and reducing waste. Furthermore, incorporating cutting-edge technologies and real-time monitoring systems provides constant output throughout all manufacturing lines.

We provide a comprehensive choice of extruded alloys adapted to specific needs. For example, the 6063 alloy is known for its excellent surface quality, making it ideal for architectural applications such as windows and doors. Alloy 6061, which combines strength and machinability, is widely used in structural applications in the transportation and infrastructure industries, with the added benefit of electrical conductivity for bus bars and fittings. The 6082 alloy is known for its strength in engineering projects such as cars and bridges, whilst the 6005 alloy creates a compromise between strength and surface polish, making it ideal for ladders and railings. On the rolling side, alloys such as AA 1050 and AA 1070 are employed in transformer windings and architectural cladding, whilst AA 1060 is used in LED cones.

How does Jindal Aluminium maintain quality standards across its product range, and what role does the AS9100D aerospace certification play in your operations and customer trust?
As India’s first aluminium extrusion company to earn AS9100D accreditation, we maintain high-quality standards with a comprehensive quality management system (QMS) that integrates all elements of production. It guarantees that quality is consistent throughout the manufacturing process, from raw materials to finished products. Employee training and development to foster an excellence and accountability culture, rigorous product testing and inspection, compliance with global standards, detailed process documentation to help track quality metrics, and close collaboration with suppliers to ensure that all raw materials meet strict specifications. Customer input is regularly requested and examined, allowing for continuous improvements based on real-world performance.

The AS9100D accreditation serves as a framework for operational excellence, encouraging efficiency and reducing waste, distinguishing us in a competitive market and demonstrating our dedication to high-quality standards. This certification builds consumer trust, especially in regulated areas like aerospace, by ensuring that the organisation follows global best practices in quality management. It also creates new business prospects and supports risk management by recognising and addressing quality issues. We are a five-decade-old company, and quality has always been associated with our products in the industry.

How do eco-friendly coatings like powder coating and anodising enhance the durability and aesthetics of your aluminium products, and what recent advancements have been made in these technologies?
Powder coating and anodising greatly improve the durability and look of aluminium items. Powder coating generates a robust, abrasion-resistant layer that protects against corrosion, UV radiation, and wear, ensuring that our goods can withstand hard circumstances over time. Anodising creates a protective oxide coating, which improves corrosion resistance and provides a variety of beautiful finishes. Together, these coatings protect aluminium objects while giving a clean, modern appearance that fits both functional and aesthetic criteria. Using GEMA Swiss automatic spraying equipment, we can powder coat extrusions up to 7.4 m in all RAL and bespoke hues. The facility operates with an amazing tolerance of 60-80 microns, guaranteeing that each product meets high-quality requirements. The innovative technology utilised in this procedure ensures that all extruded goods have a consistent colour application, and improve visual appeal.

For more information, visit: https://jindalaluminium.com/

Kennametal India will display revolutionary mining solutions at IMME 2024, including new robust picks, the Defender™ Round Drill Steel System, and KenCast™ wear prevention, which enhance safety, efficiency, and equipment longevity.

Kennametal India Limited will exhibit its latest tooling and wear protection solutions for mining applications at the International Mining and Machinery Exhibition (IMME) India, which will take place from October 23 to 26 at Science City Exhibition Ground in Kolkata.

The most recent product offerings include two new picks to accommodate a wide range of customer needs, as well as an innovative round drill steel system designed to increase efficiency and safety.

• PrimePoint™, a revolutionary pick with a polycrystalline diamond (PCD) tip, helps longwall operators mine longer. With improved hardness compared to standard tungsten carbide, abrasive wear on the PCD tip is greatly decreased, enhancing uptime.

• PlusPoint™ picks are designed to address specific needs and feature an extra-durable grade. These picks were created to penetrate even the toughest of rocks when continuous miner operators encounter unexpected geological conditions, decreasing downtime and tool usage.

• The Defender™ Round Drill Steel System addresses the safety issues that miners experience due to poor roof geology and water conditions. Compared to stackable hex steel, this innovative technology produces less dust and maintains a lower noise level:
  • Thicker circular steel that can be stacked and repaired, as opposed to upset steel.
  • Self-aligning, hands-free chuck and driver.
  • Spline-drive adapters transfer rotation to the inside hex of steel parts, allowing a machine to drill larger, longer holes more quickly.

Kennametal’s surface mining solutions will also be displayed during the event. KenCast™ wear protection systems can increase equipment lifespan by up to six times, avoiding costly maintenance and downtime. Additionally, the industry’s first taper tip for surface miners improves performance and productivity.

Kennametal will also demonstrate tooling and wear solutions for underground mining applications, such as continuous miners, road headers, longwall shearers, feeder breakers, drills, and roof bolters, which can help customers achieve larger gains.

For more information, visit: https://www.kennametal.com/us/en/home.html

Insights from industry leaders on the technological advancements and innovative practices essential for enhancing the resilience of construction projects nationwide.

Any country’s economic growth relies heavily on the development of its infrastructure, and India is no exception. This essential foundation aims to create livable, climate-resilient, and inclusive cities that will improve quality of life and spur economic growth. The government has recognised this need, channelling a substantial 3.3 percent of the GDP into the infrastructure sector for the fiscal year 2024. From highways and railways to smart cities and sustainable buildings, the landscape is evolving to meet modern demands.

To spearhead this transformation, the Government of India has initiated several critical infrastructure projects, such as the Power for All initiative, the Smart Cities Mission, the National Infrastructure Pipeline (NIP), and the Swachh Bharat Mission, aiming to build world-class infrastructure. These projects are vital for boosting economic growth, creating jobs, and improving the quality of life for millions of citizens. However, this surge in activity also brings challenges related to efficiency, safety, and sustainability. As the industry navigates these complexities, focusing on modern techniques, innovative technologies, and sustainable practices has become essential.

In this context, the recent live procurement forum hosted by B2B Purchase, “The Robust Factors for Construction and Infrastructure Projects,” aimed to spotlight the technological advancements, durable materials, and innovative solutions shaping the future of infrastructure resilience. Below are key insights shared by the webinar panellists.

Strategic planning for smart cities and infrastructure development
In the wake of rapid urbanisation, India’s infrastructure sector increasingly focuses on developing smart cities prioritising sustainability and livability. Strategic planning is essential to ensure that these urban environments can accommodate growing populations while maintaining high standards of quality and efficiency. Companies like REPL oversee planning and infrastructure advisory services, providing critical insights and solutions for urban development.

Prabhakar Kumar, Head of urban sector at Rudrabhishek Enterprises Pvt Ltd (REPL) and an expert in planning and advisory services, highlights REPL’s significant role in smart city initiatives. “Our approach emphasises public participation and strategic planning to transform urban spaces into livable, sustainable environments,” he states. REPL’s work on detailed project reports and master plans underscores the importance of integrating smart technologies and sustainable methodologies in urban planning.

However, challenges remain, particularly in retrofitting existing urban areas and managing infrastructure under capacity strain. Kumar notes that REPL has implemented intelligent traffic management systems to enhance transportation efficiency and support economic growth. By leveraging technology and public participation, REPL aims to create urban spaces that foster connectivity and economic development. Strategic planning is vital for successfully developing India’s smart cities and infrastructure projects. By prioritising sustainability, public involvement, and technology integration, the industry can build resilient urban environments that meet the needs of future generations.

The essential role of scaffolding in construction safety
Pankaj S Sharma, CEO of AVANZA Steel Pvt Ltd, highlighted an often-overlooked aspect of construction: scaffolding. He described it as a critical catalyst for infrastructure development, underpinning railways, road construction, and rural development projects. “Although scaffolding may seem like a minor component, it is foundational to safety and efficiency in construction,” Sharma noted. Traditionally, bamboo has been the material of choice for scaffolding, but there has been a significant shift towards steel scaffolding in recent years, enhancing safety and durability.

Sharma raised important concerns regarding the safety standards surrounding scaffolding in India, pointing out that outdated British safety standards still prevail. “We need robust safety standards aligned with the Indian Bureau of Standards (BIS) to prevent accidents on construction sites,” he urged. Technological advancements, such as sensors to monitor load capacity, have begun to improve safety measures. Still, he highlighted that only about 20 percent of scaffolding in India is currently made from steel, despite its numerous advantages.

Due to its reusability, steel scaffolding is more sustainable and cost-effective. Sharma advocated for regulatory changes to enforce its use, particularly for taller buildings, while emphasising the need for education and support for contractors transitioning from bamboo to steel. By doing so, the construction industry can enhance safety and sustainability.

Embracing automation and sustainability in material handling
The construction industry increasingly recognises the importance of automation and sustainability in material handling processes. As projects scale in size and complexity, integrating modern technologies is essential for enhancing efficiency and ensuring safety. Electric hoists, EOT cranes, and ergonomic handling solutions are critical in facilitating the seamless movement of materials on construction sites.

Debi Prasad Padhy, Vice President of Sales at Bajaj Indef, emphasises the company’s commitment to innovation and sustainability in material handling. “Our products are designed with resilience in mind, ensuring that they not only meet current demands but also adapt to future challenges,” he explains. Bajaj Indef’s focus on automation and IoT integration supports data-driven decision-making, enhancing safety and productivity on construction sites.

The company’s extensive product range, which includes advanced hoists and cranes, is tailored to meet rigorous standards and support sustainable practices. The integration of smart technologies not only improves operational efficiency but also fosters a culture of safety and sustainability within the industry.

As the construction sector grows, the importance of adopting automated and sustainable practices in material handling cannot be overstated. Companies that embrace these advancements will be better positioned to meet the market’s demands while contributing to environmental sustainability.

The Role of steel Steel-cutting Technologies in Infrastructure Projects
As construction projects in India become increasingly complex, the importance of advanced steel-cutting technologies cannot be overstated. Efficient cutting systems are essential for processing steel in various infrastructure projects, such as airports, bridges, and buildings. Integrating technologies like CNC machines with plasma and oxyfuel cutting capabilities streamlines production, reduces handling time, and enhances precision.

Messer Cutting Systems, a pioneer in thermal cutting, has recognised the critical need for innovation in this area. According to Karthik Murugesan, Manager of Product Management, Messer Cutting Systems, the company’s advancements in steel processing technologies are designed to support the ongoing infrastructure boom in India. “Our latest CNC machines feature user-friendly controls and IoT compatibility, which significantly improve productivity and minimise manual intervention,” he explains.

Incorporating smart software solutions for digitisation allows for seamless integration with enterprise resource planning (ERP) systems, enhancing overall operational efficiency. As the demand for quick, durable, and efficient structures rises, the steel industry must leverage these technologies to maintain competitiveness. Advanced cutting technologies are essential for meeting the high demands of India’s infrastructure projects. By embracing innovation, the industry can ensure its operations’ precision, efficiency, and sustainability.

Efficiency and productivity in modern welding processes
Nimesh S. Chinoy, Marketing Director, Electronics Devices Worldwide Pvt Ltd, a prominent voice in the welding sector, outlined the evolving landscape of welding processes in construction. He noted a marked shift from traditional arc welding methods to more efficient techniques that are increasingly necessary in the age of rapid construction and modular building designs. As Chinoy articulated, “The productivity advantages of modern welding methods are undeniable. For instance, while traditional arc welding has a deposit rate of only 0.4 to 5.5 kg/hour, MIG welding can achieve up to 12 kg/hour, and flux-cored arc welding can even reach 16 kg/hour.”

This productivity boost is critical as construction demands accelerate, especially with the rise of pre-engineered and modular buildings that require swift on-site assembly. He highlighted that mechanising the welding process—through tools like trolleys and advanced equipment—enhances productivity while reducing material waste. For example, by adopting thin wire submerged arc welding, productivity can increase by up to 7.5 times for heavy fabrication tasks.

Moreover, Chinoy pointed out the significant benefits of transitioning to inverter-based power sources, which have been shown to improve energy efficiency and output in welding operations. “To fully harness the potential of MIG and flux-cored welding, it’s essential to invest in retraining our workforce. This transition allows welders to operate at speeds 2.5 times faster, leading to greater metal recovery and minimising losses,” he stated. The commitment to upgrading welding techniques is not merely about efficiency but also enhancing the overall quality of construction projects.

Fostering resilience in India’s construction and infrastructure sector
India’s construction and infrastructure sector is at a critical juncture, with immense opportunities for growth and development. As the industry faces efficiency, safety, and sustainability challenges, embracing modern techniques and technologies is essential for fostering resilience.

From the adoption of advanced welding and cutting technologies to the critical role of scaffolding and material handling solutions, each aspect of the industry must evolve to meet the demands of a rapidly changing environment. Additionally, strategic planning for smart cities will ensure that urban development aligns with sustainability goals and enhances quality of life.

The collective insights of industry leaders underscore the importance of collaboration, innovation, and a commitment to sustainable practices. As India continues to build its infrastructure, the focus must remain on creating robust systems that can withstand the test of time, ultimately benefiting society. By prioritising resilience and adaptability, the construction and infrastructure sector can thrive in the face of future challenges.

Quality assurance has been critical throughout his 30-year career in infrastructure. In this interview, Rajesh Pandit, Vice President—IMS at Hindustan Construction Company Ltd., discusses material advancements, emerging technologies, and essential practices for enhancing construction quality management.

What are the key components of an effective Quality Management System (QMS) in large-scale infrastructure projects?
In quality management systems, whether for large or small-scale projects, the core principle remains consistent: the PDCA cycle—Plan, Do, Check, Act. This fundamental approach underpins our entire system. Other key practices within this framework include auditing, training, and the active involvement of top management.

Additional complexities arise for large-scale projects, such as managing interfaces between different departments and carefully selecting team members, vendors, subcontractors, and specialised agencies. Continuous staff training is essential to ensure ongoing improvement.

Understanding the customer’s perspective, addressing feedback, and resolving complaints are critical aspects of quality assurance. Monitoring non-conformities and incorporating lessons learned from these inputs are crucial steps for enhancing both small and large projects.

As the business evolves, education and training become increasingly common, with market leaders organising programmes to keep engineers updated. Young engineers, the backbone of our industry, should take advantage of these opportunities to stay current with the latest technologies.

Could you elaborate on how optimising Pozzolanic materials contributes to sustainable construction practices and project efficiency?
Optimising pozzolanic materials, such as fly ash and silica fume, improves sustainable construction and increases project efficiency. By partially substituting Portland cement, these materials help to lower the carbon footprint of concrete manufacturing, which is a major source of CO2. They also increase concrete’s physical and mechanical qualities, increasing resistance to chloride and sulphate attacks, decreasing permeability, and extending structural lifespans, lowering maintenance costs. Using industrial byproducts increases recycling, decreases landfill use, and conserves natural resources, all of which accord with circular economy ideals. 

Furthermore, pozzolanic materials often take less energy to manufacture, resulting in more energy-efficient construction. They can also save material costs and accelerate project completion by improving setting times and early strength. These locally sourced materials help to support local economies while also reducing transportation emissions. Their use enables projects to achieve sustainability criteria such as LEED while also stimulating construction innovation. Overall, incorporating and optimising pozzolanic materials lowers environmental impact, improves material performance, and promotes larger sustainability goals.

How does HCC ensure compatibility between various chemicals used in concrete production and the overall quality assurance processes?
Construction chemicals, especially those used in concrete, can cause compatibility concerns if not carefully chosen, potentially compromising the concrete’s qualities. During the selection phase, it is critical to run experiments that simulate full-scale usage, closely monitor the results, and ensure that the intended performance is met. If the results are below expectations, the manufacturer should be notified to adjust formulations before the product is finalised.

Once the product development is complete, it becomes the standard reference sample. Each subsequent batch must be compared to the original sample to ensure consistency during trials and use. The technique involves precise recordkeeping.

What emerging technologies do you foresee having the greatest impact on construction quality assurance soon?
Quality assurance is a broad field that includes numerous system operations and testing methodologies. Testing serves as an indicator of whether systems are compliant and processes are being followed correctly. In terms of developing technologies, drones are among the most significant developments. They enable higher accuracy, particularly in locations that are difficult or risky for human inspection, allowing us to take advantage of drone technology. BIM enables precise 3D modelling and visualisation of construction projects. It aids in identifying possible difficulties before construction begins, boosting stakeholder participation, and ensuring that quality standards are met throughout the project’s lifecycle.

As construction projects become more complex, the need for efficient and cost-effective solutions becomes paramount. The Nova Formworks System meets this demand with its modular approach, lightweight panels, and advanced locking mechanisms, making it a trusted ally for leading construction firms.

How is your modular plastic formwork system helping to improve efficiency and costs and maintain high quality?
Nova Formworks System is a unique, modular Plastic Formwork System. Our forms serve as a building system representing a revolution in shuttering because of their universality, lightness, simplicity, durability, solidity, resistance to temperature change, and price competitiveness. These forms are reusable and eco-friendly, give more than 100 repetitions, are cost-effective, and are easy to install and strip. The best part is they don’t require any elaborate cranes and skilled labour for installation or for moving from one place to another during the project. Our panels are light in weight, require minimal maintenance, and make the construction faster and save time. The concrete has a very smooth finish, so it helps save the plastering cost after casting. Since its modular panels can be used for various applications and are a modular system, they can also be adjusted as per the required sizes, giving the advantage of catering to different sizes with low inventory.

The increased volume of orders and usage each year reflects the growing trust and confidence in our offerings. Leading players in the market, such as Ahluwalia Contracts, L&T, Kalpataru Projects International Limited, Shapoorji Pallonji, and Tata Projects, showcase high confidence in our products. These partnerships signify that our goods meet the stringent quality standards and reliability expected by major players in the market. By teaming up with these renowned companies, we demonstrate that our construction products, manufactured with precision and innovation, are trusted and relied upon for critical projects. These collaborations validate the quality of Nova Formworks’ goods and underscore their position as a reliable and preferred choice.

Can you elaborate on the key advantages of your lightweight modular system and how it balances strength and eco-friendliness?
Our lightweight modular formwork system is made with plastic and steel for the construction industry. This is fully recyclable and is eco-friendly. The unique feature of this system is that it has a steel frame, which gives the polypropylene panel the strength of a traditional steel formwork system, along with all the other advantages of a plastic panel. Our panels are typically designed for 60kn in load-bearing capacity in lateral pressure. We can improve it because we have stiffeners to adjust according to the load pressure and increase load capacity. Mostly, this is more than adequate; however, in the event of unique projects with greater demand, we can adjust our supporting system and improve the load-bearing capacity.

How does your patented locking system in Formwork Panels enhance the quality and efficiency of concrete construction?
Our Formwork Panels are designed with a unique, user-friendly, patented locking system. This system ensures the panels fit together seamlessly, leaving no gaps and eliminating leakage between joints. Additionally, it prevents slurry leakage, allowing the concrete to be ready for painting without plastering. This results in a stunning finish while ensuring the quality and durability of the concrete structure.

What safety features have you integrated into your formwork systems to protect workers during installation and use?
We strongly emphasise safety in its formwork systems by incorporating several vital features that foster a secure working environment for construction workers. The plastic formworks are designed to be lightweight, which helps reduce the physical strain on workers during assembly and disassembly. This makes handling the equipment easier and safer. Additionally, the systems feature a secure locking mechanism that enhances the stability of the formwork during construction, reducing the likelihood of accidents. We maintain high safety standards through these safety measures, ensuring a safer and more efficient construction process.

How does your skilled staff contribute to the company’s innovation and commitment to quality?
Our skilled staff plays a crucial role in the company’s quest for innovation and excellence. We leverage the expertise of our skilled staff by encouraging them to contribute their knowledge and skills to innovative projects. We invest in our employees’ continuous training and development, ensuring that our workforce remains innovative and capable of delivering high-quality products and services. Skilled staff often mentor less experienced team members, passing on their knowledge and best practices. We encourage cross-functional collaboration amongst our skilled staff and departments, and such a collaborative environment often leads to innovative ideas and approaches. The attention to detail, precision in work, and adherence to industry standards ensure that we consistently deliver products of the highest quality, aligning with the company’s mission for excellence. By empowering and supporting our employees, we strengthen our position in the market and maintain our dedication to quality and customers.

Do you provide customised plastic formworks?
We provide combinations of standard processes through which we receive AutoCAD drawings from customers. After that, we propose what panel sizes they should employ based on the information we receive. Then, the BOQ is finalised. We provide customisations to clients as we offer non-standard sizes, depending on the structure. If necessary, we combine different materials with our formwork and provide them with a solution. We work on projects where we can offer appropriate solutions and assist them until the project is completed.

For more information, visit: https://novaformworks.com/

Explore the future of construction machinery with Bhupinder Singh, CEO of Messe Muenchen India, as he discusses bauma CONEXPO INDIA’s strategic contributions to India’s infrastructure modernisation goals and its impact on global industry standards.

bauma CONEXPO INDIA has evolved into one of the most significant platforms for the construction machinery industry. How has the event grown since its inception, and what key milestones are you particularly proud of?
bauma CONEXPO INDIA has undergone a remarkable transformation since its inception. What began as a national platform for knowledge exchange has become a critical junction for international collaboration, innovation, and technological advancement. We have established ourselves as a key player in the construction machinery sector. We are proud to have expanded the event in scale and diversity, with participation from leading national and international exhibitors. Key milestones include our successful partnerships with industry trade bodies and our association with some world-leading brands, significantly enhancing the event’s value proposition. The increasing number of visitors yearly is a testament to the event’s impact and relevance in the industry.

With India’s ambitious goal to become a developed nation by 2047 and massive government investments in infrastructure, how do you see bauma CONEXPO INDIA contributing to the growth and modernisation of the construction equipment industry?
bauma CONEXPO INDIA plays a vital role in shaping the future of the construction equipment industry, not only in India but globally. India’s ambitious goal to become a developed nation by 2047 heavily depends on infrastructure development, and our event is a powerful catalyst for that modernisation. We bring together the leading minds in technology, construction, and policy to discuss, debate, and decide on the future of construction equipment. The event serves as a launchpad for innovations in automation, digitalisation, and sustainability—areas critical for the future of infrastructure. We help shape policies and practices to guide India’s infrastructure journey by facilitating direct interactions between industry leaders and government officials. Ultimately, our goal is to ensure that the industry is keeping pace with global standards and setting them.

What new features, innovations, or special initiatives can exhibitors and visitors expect in the new edition of the expo?
In the upcoming edition of bauma CONEXPO INDIA, we are excited to introduce several new features to enhance the overall experience for exhibitors and visitors. We are thrilled to unveil the VR Zone, which will provide an immersive experience, allowing visitors to interact with cutting-edge construction technologies through virtual reality simulations. This innovative approach will enable participants to visualise and understand complex equipment and processes in a dynamic environment. The NASSCOM Tech Pavilion will highlight the latest advancements in digital technologies that are transforming the construction industry. This space will showcase tech-driven solutions and encourage discussions on how technology can enhance efficiency and productivity in construction projects. Furthermore, we are introducing a Finance Zone dedicated to financial solutions for the construction sector. This area will feature discussions and resources focused on financing options, investment strategies, and risk management, enabling exhibitors and visitors to gain insights into financial planning and support for their projects.

How isbauma CONEXPO INDIA promoting the adoption of sustainable construction equipment and practices?
Sustainability is a cornerstone of bauma CONEXPO INDIA’s mission, and we are committed to fostering the adoption of green construction equipment and practices. We actively showcase the latest innovations in sustainable machinery through dedicated exhibits highlighting eco-friendly technologies. This includes equipment that utilises alternative fuels, energy-efficient systems, and advanced emissions control technologies, significantly reducing the environmental impact of construction activities. By creating a platform for dialogue and education, we aim to inspire industry stakeholders to adopt sustainable practices that align with global sustainability goals. Ultimately, our efforts at bauma CONEXPO INDIA contribute to a greener construction sector, paving the way for innovative solutions that balance economic growth with environmental responsibility.

How do you ensure a balance between local and international exhibitors, and what strategies do you use to foster global business collaborations?
Achieving a balance between local and international exhibitors is something we have been committed to from the start. This diversity fosters innovation and collaboration. By ensuring a strong representation of Indian companies and global manufacturers, we create a platform where cross-border exchanges can thrive. Our matchmaking sessions have been particularly effective in this regard. These sessions allow businesses to connect more personally, often leading to long-term partnerships and collaborations. We’ve also introduced international pavilions, where global companies can showcase their offerings in a way that encourages interaction with local businesses. This approach ensures that the event is a melting pot of ideas where local innovation meets global expertise.

The Live Demonstration Area has always been a major attraction. Could you provide insights into how this platform helps exhibitors effectively showcase their latest technologies and innovations?
The Live Demonstration Area is not just a showpiece; it’s a game-changer in how exhibitors present their innovations. By offering a real-world setting, exhibitors can demonstrate their machinery’s and technologies’ practical applications, allowing visitors to see the equipment in action. This hands-on approach gives potential buyers confidence in the performance and capabilities of the machinery, something that static displays can’t offer. More than that, it highlights emerging trends like automation, telematics, and electric machinery, which are set to transform the construction industry. It’s one thing to read about technology; it’s another to see it operating in real-world conditions. This platform allows exhibitors to bridge that gap, making it one of the most impactful features of our event.

The construction industry continues to need more skilled labour. How is bauma CONEXPO INDIA contributing to addressing this challenge?
The skilled labour shortage presents a significant challenge to the construction industry, but Bauma CONEXPO INDIA addresses it through a multi-pronged approach combining technology and education. By showcasing labour-saving technologies like automation and AI, the event offers solutions to mitigate the effects of labour shortages. The workshops and demonstrations also aim to upskill the current workforce while fostering a talent pipeline for the future. This dual focus on immediate needs and long-term workforce development positions the event as a key player in addressing the industry’s labour challenges.

bauma CONEXPO INDIA brings together industry leaders, innovators, and policymakers. Could you explain the importance of these interactions and how they influence government policies or reforms in the construction equipment industry?
bauma CONEXPO INDIA plays a critical role in shaping government policies by facilitating direct interactions between industry leaders and policymakers. These discussions are not merely transactional; they are transformative, often leading to policy reforms that reflect the industry’s needs. The event has already influenced areas such as sustainability and digitalisation, demonstrating its importance as a driver of regulatory changes that benefit the construction equipment industry. By aligning industry innovation with policy development, bauma CONEXPO INDIA ensures that the sector remains competitive and future-ready

With a vision of sustainable luxury, Aparna Constructions is revolutionising the real estate sector by incorporating advanced technologies and eco-friendly practices that elevate the quality of living while safeguarding our planet.

Could you explain how Aparna integrates eco-friendly practices into its residential and commercial projects, especially in water conservation, energy efficiency, and waste management?
Aparna Constructions is at the forefront of using technology to enable sustainable construction practices in India. We adhere to international eco-friendly standards by the Indian Green Building Council (IGBC). We have multiple projects certified Platinum and Gold by IGBC. Incorporating eco-friendly and sustainable technology in building design has become increasingly prevalent in response to the growing trend of health and wellness-conscious homebuyers. Building layouts can be optimised using specialised modelling tools to promote maximum resident well-being through strategically designed lighting and ventilation. Additionally, using advanced analysis and design methodologies, combined with aerial footage of construction sites, enables the efficient construction of buildings with minimal environmental impact. This approach underscores a commitment to sustainable development and highlights the importance of balancing people’s and the planet’s needs.

Efforts are taken to make every project as energy efficient as possible – from the choice of the envelope materials to the design of the electrical layout and the choice of the star-rated electrical fittings. The choice of glass, as well as the insulation of the terrace with a low U-value material, reduces the heat transfer into the building by a great margin. Installing solar panels can save a considerable amount of energy costs every month. Switching from traditional light bulbs to LED and CFL and incorporating energy-efficient fixtures can help reduce electricity costs. Utilising natural lighting and solar energy systems also decreases carbon emissions from homes. Additionally, enhanced indoor air quality, improved ambience, and increased natural light have been shown to promote the health and well-being of residents.

At our project sites, we operate both sewage and water treatment plants. All treated water is reused in flush tanks and for landscaping purposes. On-site wastewater treatment and reuse significantly reduce the need for potable water, resulting in both cost savings and the preservation of natural resources. Solid waste is carefully segregated and responsibly disposed of. Stormwater runoff is collected in strategically placed rainwater harvesting pits, which helps replenish the local groundwater table. The collected rainwater is utilised for gardening, car cleaning, and other non-potable purposes, contributing to further cost savings and resource conservation.

Establishing a strong backend, IT infrastructure has significantly reduced paper usage while adopting an Enterprise Resource Planning (ERP) system helps prevent unplanned breakdowns. This optimises workflows, lowers maintenance lifecycle costs, and enhances labour productivity. Efficient resource planning lowers costs, increases property value, and reduces environmental impact.

How do you leverage advanced construction technology, such as automation, smart homes, or green building techniques, in your projects?
The overall goal of the real estate sector, in which technology now plays a vital role, is to improve the welfare of the residents and the locality. Digital transformation in the real estate sector has introduced advanced technology and expanded the entire lifecycle of business operations, including construction, procurement, and administration. Embracing technology is imperative to bolster the sector’s growth. This is a prime opportunity to reevaluate traditional industry practices and introduce new technologies like automation and artificial intelligence.

Integrating technology into real estate operations simplifies large-scale, complex processes and improves data management by delivering accurate, efficient, high-quality insights. This includes real-time data digitisation and the integration of physical operations through the Internet of Things (IoT). Additionally, using drone footage to monitor construction sites, along with advanced analysis and design techniques, enables the construction of more efficient buildings with minimal environmental impact.

Automation, artificial intelligence, and big data are being heavily employed in construction practices to increase efficiency and mitigate risk. These new technologies enable developers to streamline routine practices while minimising maintenance lifecycle costs and increasing labour productivity.

High-rise buildings demand more resources than smaller structures, with the structural component accounting for a significant portion of the overall cost. Consequently, selecting appropriate building materials and construction methods is essential for determining a building’s efficiency. To address this, we integrate technology throughout every project lifecycle stage— from design and construction to operation, maintenance, renovation, and eventual demolition. This approach reduces environmental impact and maximises value at each phase.

Our premium projects have smart home automation systems that use voice, smartphone, and physical commands. The smart home facilities include device connectivity, sensor feedback, and data analysis. Wireless functionality can be incorporated into nearly any electronic device, including appliances, window shades, thermostats, and lighting. A home automation system seamlessly integrates all electronics into a unified wireless network, requiring no complex programming or additional cabling.

Technology-driven projects can identify and resolve issues in real-time using sensor technology. Data can be gathered from maintenance systems such as the sewage treatment plant, water treatment plant, and rainwater harvesting system. By monitoring resource usage and waste, projects can continuously optimise their designs and operations, reducing costs while conserving natural resources.

Prefabrication and modular construction are gaining popularity because they reduce construction timelines. How has Aparna adopted modular construction techniques to improve efficiency and reduce waste in your projects?
As labour costs rise compared to material costs, we are exploring solutions that utilise prefabricated or manufactured structural components and building modules. In this context, Aparna Constructions became the first to introduce Mivan technology in Telangana. This cutting-edge aluminium wall formwork offers a modular alternative to traditional construction methods, providing significant benefits in terms of quality, speed, and reduced need for skilled labour. The system is designed with load-bearing walls and slabs for enhanced structural efficiency. The entire assembly is subsequently shuttered and poured monolithically, offering a considerable advantage in structural stability. Mivan technology offers numerous benefits, including accelerated construction and completion due to the lightweight aluminium formwork, consistent construction quality, and minimal waste. Additionally, Mivan technology guarantees uniformity in apartment sizes across all blocks. Furthermore, its speed and efficiency ensure that the surrounding area remains undisturbed during construction.

Affordable housing projects are well-suited for Mivan technology. This method allows for the rapid construction of numerous homes by using room-sized forms to create walls and slabs in a single continuous pour of concrete. It is highly cost-effective for similar building layouts and plinth work. This unique system utilises concrete for all building components, including slabs, beams, walls, columns, staircases, and balconies, eliminating the need for costly and labour-intensive block or brickwork.

Mivan technology enhances efficiency and significantly reduces the skilled labour required to construct the building’s shell and core, substantially decreasing overall project costs. However, large-scale projects featuring similar layouts best achieve these cost-saving advantages.

What emerging construction technologies have you adopted in your recent projects to enhance efficiency, safety, and precision?
The need for increased efficiency and digital transformation within the real estate industry cannot be overlooked. Fostering continued growth within the industry requires reassessing existing practices and implementing new systems, including cutting-edge technologies such as AI and Data Analytics.

At our project sites, we gather comprehensive visual data that is cross-referenced with Building Information Modelling information so that project managers can effortlessly monitor progress and identify potential quality issues at the onset of the construction process. Proactive monitoring of the worksite combined with analytical tools can also predict and highlight potential safety risks.

We employ technology for numerous health and safety functionalities, including autonomous operations, real-time location tracking, predictive maintenance capabilities, and detailed fuel and battery consumption analytics. By integrating IoT devices and tags, we proactively anticipate potential equipment breakdowns, resulting in substantial cost savings and enhanced operational efficiency.

Once completed, our projects prioritise the health, safety, durability, liveability, and accessibility of all residents. They are designed to promote wellness and foster a holistic environment, which reduces stress and enhances productivity. The decreased consumption of water and energy, improved air quality, incorporation of natural light, and reduced CO₂ emissions significantly contribute to residents’ overall health and well-being. Integrating sustainable features, such as solar panels, rainwater harvesting, waste management systems, and energy-efficient lighting, further enhances the quality of life.

Incorporating big data tools into the real estate sector helps simplify complex, large-scale operations and streamline data management with greater accuracy and efficiency. We utilise big data analysis for capital planning, cost control, and real estate management. This data provides insights that inform governance throughout all project phases—from planning and construction to operations and maintenance. Big data tools facilitate the efficient aggregation and analysis of incoming information, creating a transparent system that swiftly identifies cost savings and opportunities. We aim to consistently deliver high-quality, relevant information and insights to improve real-time project operations and maintenance management.

For more information, visit: https://www.aparnaconstructions.com/

Safety is vital in mining and infrastructure to protect lives and ensure operational integrity. Schmersal India’s innovative safety solutions, featuring advanced interlocks and emergency stop devices, empower operators to respond swiftly in critical situations. This interview discusses how technology enhances safety standards and minimises risks in these demanding industries.

Can you share some insights into how your safety solutions specifically address the unique challenges of the mining & infrastructure industry?
Our safety solutions are designed to meet the unique challenges the mining and infrastructure industries face. We prioritise robust design in our products, ensuring they can withstand harsh environments characterised by extreme temperatures, dust, moisture, and high vibration levels. This engineering guarantees reliable performance even in the most demanding conditions.

Compliance with industry regulations is another cornerstone of our approach. Our solutions adhere to stringent safety standards, including ATEX certification for explosive atmospheres. This compliance provides peace of mind for operators working in potentially hazardous areas, knowing that our products are built to the highest safety benchmarks.

We also incorporate advanced safety features into our offerings. Our safety interlocks, heavy-duty limit switches, belt sway switches, and emergency stop devices, such as the safety pull cord switch for conveyors, include a safe addressing system for online monitoring and diagnostic purposes. These failsafe mechanisms prevent equipment from operating under unsafe conditions, significantly reducing the risk of accidents and enhancing overall workplace safety. We leverage IoT and predictive maintenance technologies in our solutions to help identify potential issues before they lead to failures. This proactive approach minimises downtime and enhances operational efficiency, allowing our customers to maintain smooth operations.

Customisation is also key to our offerings. With an in-house embedded software team, we can develop tailored solutions and dashboards that meet specific customer needs and provide enhanced monitoring and control capabilities. Our safety solutions’ features are tailored to effectively mitigate risks and promote a safer working environment in the mining and infrastructure sectors.

What are the key differentiators of your safety interlocks and limit switches that make them ideal for the heavy-duty environments commonly found in mining projects?
Our safety interlocks and limit switches are specifically designed for heavy-duty environments in mining, thanks to their robust construction and exceptional resistance to harsh conditions such as dust, moisture, and extreme temperatures. We prioritise long-lasting durability in our products, ensuring they perform reliably even in abrasive, high-vibration settings. This reliability translates into precise switching accuracy and fail-safe designs, significantly enhancing operational safety.

In addition to our standard offerings, we provide products specifically designed for ATEX Zone 1 & 2, 21 & 22, all backed by international approvals. This makes us a trusted choice for applications in potentially explosive environments commonly found in mining projects. Our dedicated safety device manufacturing facility in Ranjangaon, Pune, sets us apart in India. This strategic presence aligns perfectly with the ‘Make in India’ initiative, allowing us to deliver locally manufactured, high-quality safety solutions. By leveraging our facility, we can efficiently meet domestic demand while contributing to the global supply chain.

We also offer extensive safety consulting and certification services through our collaboration with Tec. unicum, ensuring our clients adhere to international safety standards. Our commitment to providing cutting-edge training programs and our on-the-ground expertise in India distinguish us from the competition.

How do your electromechanical and electronic safety devices enhance the operational safety of construction equipment such as cranes, hoists, and conveyor systems?
Our electromechanical and electronic safety devices significantly enhance the operational safety of construction equipment such as cranes, hoists, and conveyor systems by providing advanced and reliable protection mechanisms. We engineer these devices to prevent accidents and ensure that machinery operates within safe parameters, even in the demanding environments found on construction sites.

Our safety limit switches, gear switches, and sensors for cranes and hoists closely monitor critical movements, ensuring the equipment does not exceed its safe limits or operate under unsafe conditions. When limits are reached, these devices feature positive break contacts that act as fail-safe switches, automatically triggering safety protocols such as stopping operations or alerting operators to prevent accidents.

Our safety devices, such as safety pull cord switches, interlocks, light curtains, and emergency stop systems, are designed to safeguard workers in conveyor systems. They ensure that equipment halts immediately in emergencies or if safety guards are bypassed. This quick response capability minimises the risk of injury and damage to equipment. We also integrate advanced technologies like Roxon, Dupline, and IoT solutions to enhance safety monitoring and control.

Combining electromechanical and electronic components ensures precision and reliability in our safety solutions. This integration merges mechanical safety devices’ strength with electronic systems’ flexibility and speed, resulting in a safer and more efficient work environment. Our commitment to operational safety protects workers and equipment while ensuring compliance with safety regulations.

What role do your emergency stop devices play in enhancing worker safety, especially in hazardous construction zones where quick action can prevent accidents?
tec.nicum is crucial in ensuring workplace safety by offering comprehensive consulting services. We identify hazards, conduct risk assessments, and select appropriate safety products. Our team guides clients through the implementation of customised safety logic systems, ensuring that all solutions are fully integrated and compliant with relevant standards. We also provide training and certification services to empower our clients to maintain and operate their safety systems effectively. This combination of local manufacturing and expert safety consultancy makes us a complete solution provider, helping clients meet safety requirements while optimising their safety processes.

Our emergency stop devices are essential for enhancing worker safety, especially in hazardous construction zones where rapid response is vital to preventing accidents. These devices offer a reliable way for workers to halt machinery immediately in emergencies, significantly reducing the risk of injury from malfunctioning equipment or unforeseen hazards. In environments where heavy machinery and complex operations are the norm, quick action can be the difference between a near-miss and a serious incident. Our emergency stop solutions are designed for intuitive and easy access, ensuring workers can react swiftly to safeguard personnel and equipment. Their robust design guarantees reliable performance in demanding conditions like dust, vibration, and extreme temperatures. By incorporating our emergency stop devices, construction sites can minimise injury risks, promote a safer working environment, and comply with stringent safety regulations, ultimately protecting workers and reducing downtime due to accidents.

How do you leverage predictive maintenance technologies and IoT in its safety products to ensure that equipment failures and downtime are minimised on large construction sites?
We have a global IT and technology centre in India, the Schmersal Global Competence Centre, which works together. We leverage predictive maintenance technologies and IoT in its safety products by integrating sensors and smart systems that continuously monitor real-time equipment performance. These technologies detect potential issues early, providing data-driven insights to predict maintenance needs before failures occur. We also have an in-house embedded software team that develops customised dashboards tailored to customer requirements, allowing for personalised monitoring and reporting. By identifying wear, malfunctions, or irregularities in advance, Schmersal’s solutions help prevent unexpected equipment downtime on large construction sites. This proactive approach ensures that maintenance can be scheduled at optimal times, minimising disruptions and extending the lifespan of machinery while improving overall site efficiency and safety.

How do your products, such as safety interlocks, emergency stop devices, and sensors, enhance safety for operators and equipment in these conditions?
Our Safety Integrated Solution is designed to meet the necessary safety logic requirements. It incorporates essential components like safety interlocks, emergency stop devices, sensors, and safety interface devices such as safety relays, controllers/PLCs, safety field boxes, and safe addressing systems. These elements enhance the safety of operators and equipment in challenging conditions by providing reliable and immediate responses to potential hazards.

Safety interlocks play a critical role by ensuring that equipment cannot operate when safety guards are removed, or access points are opened, thereby preventing accidental injuries. Emergency stop devices offer operators a quick and easy way to halt machinery in emergencies, minimising the risk of harm and damage to equipment. Our sensors continuously monitor operational parameters, detecting access points and the status of doors to help prevent accidents.

Together, these solutions create a robust safety system that protects operators, ensures compliance with regulations, and reduces the likelihood of accidents in demanding environments.

For more information, visit: https://www.schmersal.in/home

Dependable equipment is critical in mining and earthmoving to reduce downtime and increase earnings. Filtrec addresses these issues with novel filtering solutions engineered for extreme conditions and great performance.

How are Filtrec’s filtering solutions designed to save downtime and increase profits in the mining and earthmoving industries?
Filtrec’s filtration solutions for mining and earthmoving are specifically designed to withstand these industries’ harsh conditions and heavy demands. Our hydraulic filters have a 99.99 percent dirt absorption efficiency, efficiently eliminating pollutants from hydraulic oil and greatly lowering the risk of equipment failure and downtime. This guarantees that machinery runs smoothly for extended periods, reducing maintenance interruptions and increasing operational uptime.

Furthermore, our novel filter materials minimise pressure losses, lowering power and fuel consumption. By optimising energy usage, businesses can save money and increase their profits. Our filters, with their durable construction and features such as anti-backflow and reverse flow valves, provide consistent performance even in extreme situations, making them perfect for demanding mining and earthmoving activities. Our filtration solutions assist organisations in maintaining productivity, lowering expenses, and increasing profitability by emphasising durability and efficiency.

How is Filtrec addressing sustainability concerns within the filtration industry? Are there specific initiatives in place to reduce environmental impact?
We are committed to sustainability because we emphasise ‘sustainable products, processes, and people.’ We prioritise responsible sourcing and environmentally friendly processes throughout manufacture, transportation, use, and disposal. One good example is our “Complete Hydraulic Filters Kits – Excavator,” which encourages annual filter changes, lowering waste and customer expenses while benefiting the environment.

Our filters capture 99.99 percent of debris from hydraulic oil, extending service life. We also prioritise in-house enhancements like scrap reduction and corrosion prevention. In India, we’ve switched from metal to recyclable plastic for aftermarket filters, promoting recyclability. Furthermore, new media developments reduce pressure loss, resulting in lower power and fuel consumption in earthmovers. Plans include installing solar panels, and our facilities currently include green spaces to promote environmental initiatives.

The use of DIN 24550 standards is commendable. How do these standards influence your manufacturing processes and product reliability?
Using DIN 24550 standards greatly improves Filtrec’s manufacturing processes and product reliability. These standards assure consistency and interoperability across hydraulic systems, allowing our filters to fulfil stringent quality and performance specifications. Following DIN 24550, we employ high-quality materials, precise designs, and stringent testing processes to ensure our products work consistently under severe conditions. This leads to higher reliability, a longer product lifecycle, and easier integration into current systems. Finally, these criteria ensure our customers obtain long-lasting, high-performance filtration solutions that minimise downtime and maintenance costs.

What specific needs does the FH420-XD Series address in high-pressure hydraulic systems, and what user feedback have you received?
We are pleased to offer the latest addition to our FH420 series: the new FH420-XD variant. This inline filter is designed for high-pressure applications and can support systems up to 420 bar, ensuring top-tier performance even in difficult conditions. The FH420-XD’s primary innovation uses DIN 24550 filter components, a global standard that ensures interoperability with hydraulic systems worldwide. This assures that our filters fulfil the highest quality and performance standards, resulting in consistent filtration across multiple applications.

The XD filter elements come in various sizes, including 040, 063, 100, 160, 250, and 400, with two collapse pressure options: high (210 bar) and low (21 bar). This range allows you to select the optimum solution for your hydraulic system’s requirements. The FH420-XD also has various connection types for easy integration and optional ABF (anti-backflow) and RF (reverse flow) valves, which improve the system’s functioning. The FH420-XD delivers great dependability, compatibility, and performance, ensuring your hydraulic systems run efficiently under all conditions.

Customer feedback has been overwhelmingly favourable, with many expressing significant interest in the product. Early users praised the FH420-XD’s dependability, ease of integration, and flexibility provided by the several collapse pressure options. The addition of anti-backflow and reverse flow valves has been well received, ensuring smooth operation in even the most demanding conditions. This innovation is poised to be a game changer in the high-pressure hydraulic filter sector.

The FH420-XD delivers great dependability, compatibility, and performance, ensuring your hydraulic systems run efficiently under all conditions.

What emerging trends is Filtrec preparing to adapt to in the filtration industry for construction and mining?
Emerging trends in the filtration business, particularly in construction and mining, emphasise sustainability, efficiency, and advanced technological integration. Filtrec Bharat is at the forefront of these advances, investing more than 5 percent of our business in research and development. Our latest innovations address crucial hydraulic circuit challenges such as dirt entrapment, varnish and sludge production, oxidation, rusting, and noise.

For example, our sophisticated Anti-Varnish Media effectively reduces varnish buildup, while the Absolute Beta Spark Buster Filter removes ESD noise for smoother performance. The Absolute BETA H20 Filter protects hydraulic components from oxidation and rust, extending their lifespan. Furthermore, our innovative SYN media in Absolute filtering technology increases oil and filter change intervals, reducing maintenance frequency and lowering breakdown risks.

These advancements improve the dependability and efficiency of hydraulic systems, protecting crucial components such as valves, cylinders, and pumps. Filtrec constantly adjusts to industry trends to ensure that our filtration solutions match the changing needs of the construction and mining sectors.

For more information, visit: https://www.filtrec.com/

Tata Hitachi showcases innovative and sustainable mining solutions at IMME 2024 in Kolkata, highlighting developments that improve productivity and safety while also supporting India’s evolving mining sector.

Leading mining and construction equipment manufacturer Tata Hitachi is taking part in the International Mining & Machinery Exhibition (IMME) 2024, the industry’s flagship gathering, which will be held in Kolkata’s Science City Exhibition Ground from October 23 to 26. Tata Hitachi is positioned to demonstrate its cutting-edge technology, which will influence mining in India and beyond, with an emphasis on environmentally friendly and innovative mining solutions.

Tata Hitachi’s involvement in IMME 2024 demonstrates its dedication to promoting innovation and efficiency in the mining industry as a leading manufacturer of construction and mining equipment and a reliable partner in nation-building. The newest innovations from Tata Hitachi, which are intended to improve sustainability, safety, and productivity, will be available for discussion and exploration by guests at the company’s booth.

Tata Hitachi continues to prioritise its customers by providing interactive sessions that demonstrate how its solutions can be tailored to mining businesses’ unique requirements, guaranteeing optimal and operational efficiency.

IMME 2024 takes place at a time when India’s mining industry is undergoing substantial transformation, with a strong emphasis on modernisation, safety, and sustainability. Tata Hitachi, with over 60 years of industry experience, continues to play an important role in driving growth through creative ideas, dependable products, and great customer service.

“We are excited to participate in IMME 2024 and showcase our latest technologies that are shaping the future of the mining industry. Tata Hitachi remains committed to supporting India’s ambitious goals for the mining sector by providing cutting-edge equipment and solutions that boost productivity while ensuring sustainability,” says Sandeep Singh, Managing Director, Tata Hitachi.

For more information, visit: https://www.tatahitachi.co.in/

The 12th Edition of TrafficInfraTech Expo opens at Pragati Maidan, New Delhi, with advanced products and solutions for smarter traffic and parking management and road infrastructure.

The most anticipated traffic, transportation, and road safety infrastructure expo, TrafficInfraTech Expo 2024, along with Road InfraTech Expo and Parking InfraTech Expo, opened its doors in the nation’s capital. The show has brought together 86 exhibitors showcasing products and technologies that aim to improve the daily management of traffic, roads and parking with better solutions by the authorities, which will enhance commuter convenience as India improves its road transport and infrastructure.

India’s traffic infrastructure has grown significantly, with continued improvements in road infrastructure, making it the world’s second largest road network. Over three days, the event will showcase the industry’s top ideas and demonstrations, as well as provide enough opportunities for participation and networking.

The 12th edition of the TrafficInfraTech Expo was inaugurated in the presence of the industry’s distinguished luminaries, who are listed below:

• Shri Mahmood Ahmed, Additional Secretary, Ministry of Road Transport and Highways (MoRTH)
• Michael Schuch, CEO, SWARCO
• Akhilesh Srivastava, Executive Vice President, IRF IC
• L. Narsimhan, VP- Strategic Business Alliances, Prama India Pvt Ltd
• Mike Lewis, Global Head – Marcom, Norden Communication
• Sandeep Pawar, MD & CEO, Kent Intelligent Transportation Systems (India) Pvt Ltd
• Raj Manek, Executive Director & Board Member, Messe Frankfurt Asia Holdings Ltd
• JP Nair, Managing Director, VIS Group
• Mangala Chandran, Editor, TrafficInfraTech Magazine
• Winston Pereira, Executive Director, Messe Frankfurt Trade Fairs India Pvt. Ltd.
• Sarang Deshpande, Principal Solution Architect, Videonetics
• Ondrej Vales, Product Marketing & Sales Manager, IT IS Holdings Skytoll

Chief Guest Shri Mahmood Ahmed, Additional Secretary, Ministry of Road Transport and Highways (MoRTH) urged everyone to prioritise sustainability and safety in product and service development., “First of all I thank everyone, the organisers and participants as you are rendering great services by doing something for the country and the world by imparting safety. There will be many discussions happening over the three days of the expo on smart mobility, road infrastructure, and transport sector. I believe the out of these discussions shall identify gaps, suggest possible solution which can be collectively presented to us with your suggestions, so we can add our bit and get those implemented, making our transport and traffic infrastructure sustainable and safe.”

The expo showcases a variety of products, technological solutions, and technologies that help road operators and enforcement authorities implement Intelligent Transportation Systems (ITS). It allows them to manage their networks more efficiently. These tools make it possible to analyse traffic flow in real time, use Automatic Number Plate Recognition (ANPR), monitor vehicle movement, and more. Fast Tags for tolling systems, modern CCTV surveillance, road safety signals and indications, parking indicators, fuel monitoring systems, and other items and technology will enable a diverse product exhibition.

India’s dedication to upgrading its transport framework is shown in government infrastructure development efforts such as the Smart Cities Mission, Bharatmala Paryojana, and the PM Gati Shakti plan, among others. The exhibition emphasises the importance of smart and tech-based products and solutions that will assist traffic operators and associated authorities in easily managing road congestion, networks, and surveillance systems, among other things. Attendees can learn about real-time traffic analysis tools, automatic number plate recognition systems, and novel parking options for reducing congestion and improving road safety.

Commenting on the occasion, Jayram Nair, Chairman of VIS Group, expressed: “This year, I am happy to see the product innovations and vibrant displays by various exhibitors. I feel delighted that the expo is rightly bridging the gap between solutions that matter and the respective user industry. This year, the expo has about several new exhibiting companies and participants from around nine countries. I am delighted to see the enthusiastic support from the esteemed ministries, industry bodies, exhibitors and delegates who add value to the expo, making it more relevant.”

Commenting on the technology aspect of the expo, Raj Manek, Executive Director, Messe Frankfurt Asia Holdings Ltd, shared: “It is great to witness the scale of innovations on the show floor. The expo is bringing forward tech-based new solutions that are going to be an integral part of traffic management operations and infrastructure-related solutions. We certainly need solutions that can enable effective management of dense road networks and traffic congestion and management systems that make parking hassle-free. These technologies will help streamline traffic movement.”

Aside from the exciting exhibition, the expo will feature specially curated knowledge sessions on the theme ‘Smart Mobility Conference 2024: Enabling Responsible Mobility’, power-packed round table discussions on urban mobility traffic and infrastructure, establishing intelligent transport systems, challenges in the integration and scaling of human-centric Advanced Traffic Management Systems, intelligent and smart camera systems, and various case studies.

The expo has also received support from several regulatory bodies/ministries and associations, including the Ministry of Road Transport and Highways (MoRTH), the Ministry of Electronics and Information Technology (MEITY), the National Highways Authority of India (NHAI), the Central Road Research Institute (CRRI), the Council of Scientific and Industrial Research (CSIR), the Association of State Road Transport Undertakings (ASRTU), and the National Highway Builders Federation.

The three-day event, organised by Messe Frankfurt Trade Fairs India and VIS Group, will finish on October 24, 2024.

Discover how Vermeer is leading the charge in HDD technology, integrating advanced features that streamline operations and empower crews across various skill levels.

What unique features do Vermeer’s Horizontal Directional Drills (HDD) offer compared to competitors in the market?
As a trailblazer in the horizontal directional drill (HDD) sector, we take great pride in our capacity to consistently create cutting-edge machinery and technology that improve dependability and propel HDD forward. Our next generation of HDDs is built on everything that has established us as the market leader, such as delivering durability, reliability, and ease of use right at the job site.

Engineered to adapt to a changing industry, our next-generation HDDs empower crews of various skill levels to maximise productivity. Equipped with telematics and advanced onboard technology, our designs incorporate your feedback to ensure we meet your needs.

We are committed to providing increased dependability through enhanced hydraulics, electrical design, and powertrain systems. Intelligent on-rig diagnostics enable crews to troubleshoot equipment effectively, with specific diagnostic information and troubleshooting steps that help get you back to drilling without needing a dealer service tool.

Our next-generation HDDs are loaded with cutting-edge features designed to ease your crew’s workload while boosting your business confidence. Notable innovations include Automated Rod Exchange (ARE), a sliding open-side vise, and an optional larger rod box, all designed to streamline operations.

With Automated Rod Exchange, operators can automate the rod change-out process with a single button push, eliminating up to 13 steps for each rod exchange. This decreases training time and simplifies the rod exchange process, providing consistency in drilling.

The patented sliding open-side vise enhances visibility to the rod joint, maximising efficiency by minimising the steps in the rod change-out process while allowing easier access to clean or replace vise dies. Our class-leading rod capacity option allows you to bore farther without needing to dismount the machine to add a rod or change out boxes. This capability can significantly increase the total footage installed daily, potentially reducing operational costs by minimising time spent loading rod boxes.

Grounded in a strong foundation built on our past, we are excited to move into the future with our next generation of horizontal directional drills. Our added technology and machine refinements are designed to relieve job site frustrations and support your business growth.

How do your vacuum excavators adapt to various project requirements, and what specific technologies enhance their efficiency?
We have seen vacuum excavation gaining popularity as the benefits of soft dig solutions move into the mainstream. This method exposes existing infrastructure using pressurised water or air to break up the ground, followed by a vacuum that collects the debris. One of the significant advantages of our vacuum excavators is their ability to access areas that traditional excavators cannot. They are particularly useful in cold climate conditions where the ground might be frozen and can also be utilised to clean out pits.

Our vacuum excavators feature heavy-duty I-beam construction trailers and a high CFM blower configuration, making them ideal for pipeline right-of-way projects. We offer models equipped with a combination of air compressor and water pump, providing the flexibility to choose between air or hydro excavation on demand, based on job site needs. This series can be configured in either trailer or skid packages, with spoil tank capacities ranging from 500 to 1200 gallons to meet specific job site requirements. Additionally, our cam-over hydraulic rear door features a 360-degree positive seal that operates effectively even under reverse pressure, eliminating the need for additional clamping.

We also incorporate a three-stage cyclonic filtration system for wet and dry vacuum excavation. This design helps prolong filter life and keeps maintenance costs low. Another exclusive feature is our telescoping boom, which maintains hose length during extension and includes a remote-controlled hydraulic valve for easy vacuum shut-off. This combination of features enhances the efficiency and effectiveness of our vacuum excavation solutions, helping us meet the diverse needs of our customers.

Can you elaborate on any advanced technologies integrated into your trenchers and cable ploughs that improve operational precision?
We have designed our track trencher to be ideal for pipeline projects that demand high horsepower and deep digging depths. The rotary power trencher drive motor and splined head-shaft operate at low speed with high torque, allowing for effective rock excavation while minimising chain wear. This efficient ground penetration ensures optimal production results for our operators. To enhance versatility, operators can adjust trench depths using an optional sectionalise trencher boom, giving them the flexibility to meet various project requirements.

Our elevated rollover protective module (ROPM) cab is equipped with filtered and pressurised air, heating, and air conditioning, ensuring operator comfort. The cab’s elevation provides a great vantage point, allowing operators to easily view the boom, trench, and conveyor.

For added convenience, we also offer an optional wireless remote control, allowing full operators to function remotely. This feature enhances safety and operational efficiency, allowing us to effectively meet the demands of modern pipeline projects.

What measures are in place to ensure that your equipment, such as tub grinders and chippers are user-friendly and safe for operators?
We have taken the lead in new industries with our organic recycling equipment, which processes organic waste quickly and efficiently, enabling it to be transformed into useful end products. Our innovations are designed to improve productivity, streamline maintenance, and protect operators, ensuring that our compost turners, horizontal grinders, tub grinders, and trommel screens are built to last.

Specifically, our tub grinders are designed to handle stumps, regrind, and high-volume wood recycling and mulch operations. They come loaded with innovative features that enhance efficiency and job site safety. For instance, our patented duplex drum cutting system optimises cutting performance while simplifying maintenance. Additionally, our Thrown Object Restraint System (TORS) significantly reduces both the quantity and distance of thrown objects, increasing safety for operators and bystanders alike.

We also offer an optional grapple loader and a unique bio-screen kit that allows non-woody biomass materials, such as hay or agricultural residue, to pass efficiently through the grinder without compromising the quality of the end product.

Our brush chippers are engineered to withstand the daily grind for those looking to clear wood debris and logs or limbs with small to medium diameters. They feature exclusive attributes that promote easy operation, high efficiency, and operator safety. Our SmartFeed feed-sensing control optimises hardwood processing productivity. In contrast, the Ecoldle™ engine control system is adjustable to save fuel and reduce noise by automatically lowering engine speed after one or five minutes of inactivity. These advancements reflect our commitment to supporting our customers and maximising their operational efficiency and safety in the field.

What emerging trends do you see shaping the construction industry in India, particularly in the areas of utility installation and waste management?
The construction industry in India is experiencing several emerging trends, especially in utility installation and waste management. There is a growing adoption of smart technologies for utility management. IoT devices are being integrated to monitor water supply, electricity usage, and other utilities, leading to more efficient resource management.

We are increasingly emphasising green building practices, driving the installation of renewable energy sources like solar panels and energy-efficient systems. As building codes evolve, they now include more stringent sustainability requirements, pushing us to adapt and innovate.

The modular construction method has become a key strategy, allowing for the prefabrication of utility systems off-site. This approach speeds up installation, reduces on-site waste, improves quality control, and significantly shortens construction time. Innovative materials, such as self-healing concrete and energy-efficient insulation, are gaining traction. These materials can enhance the durability and efficiency of utility installations.

Innovative methods for converting waste into energy are being explored. These technologies are becoming more economically viable, reducing landfill dependence while generating power. There is a strong push towards recycling and reusing construction waste. The industry is actively participating in initiatives to convert waste into useful products, like aggregates sourced from demolished structures, which are gaining momentum. 

For more information, visit: https://www.vermeer.com/ap

As the global landscape shifts toward carbon neutrality, hybrid mobile plants are changing the game in crushing. With a blend of electric power and diesel generators, these innovative machines redefine operational costs and mobility, paving the way for a sustainable future.

How is the shift towards hybrid and electric-powered mobile plants influencing operational efficiency and sustainability in the construction industry?
The hybrid concept in mobile plants is a recent development. You can either run them directly through electric power or via diesel generators. We are seeing a global shift towards carbon neutrality, so diesel generators are becoming less preferred, particularly in developed countries, and this trend is also being seen in developing countries. The advantage of hybrid systems is that operating costs are lower when using electric-driven machines than diesel or fuel-driven ones. Additionally, mobility is more effortless because direct power sources simplify transfer operations, removing the need for additional elevated power sources. Currently, the trend is moving towards electric-driven solutions, though we are in a transition phase where hybrids are popular, whereas earlier, it was mostly diesel-powered machines.

What key features of your track-mounted jaw and cone plants contribute to their high productivity in mining operations?
Our machines, whether stationary or track-mounted, are technologically advanced due to our strong R&D efforts. We focus on low production costs, minimal downtime, and high productivity. These features translate well to our mobile, track-mounted units. Our hybrid machines, including track-mounted jaw crushers and cone crushers, are designed with options such as fixed shaft and floating shaft cones, ranging in capacity from 200 to 350 tons per hour on tracks. In the case of our jaw crushers, we have a bolted design with an enhanced nip angle, offering excellent productivity and energy efficiency. These features result in a favourable cost-to-production ratio compared to competitors, making our machines highly attractive.

What design features do you consider to ensure machines perform efficiently in tight and challenging conditions?
Our machines are specifically designed to handle various challenging terrains. Since they are mobile and often used in mining, the environmental conditions can vary drastically, from -50°C to 55°C. They perform well in extreme conditions like hilly areas with thin air, snowy regions, and even desert environments. We’ve integrated advanced automation and control systems to optimise operational efficiency, even in challenging conditions. The latest automation features also help monitor machine performance and simplify operation and control. This ensures superior performance, regardless of the environmental challenges.

How is Hailstone integrating advanced technologies and automation into its mobile plants to enhance operational performance and user experience?
In today’s digital age, we have embraced technologies like IoT and Industry 4.0 in our machines and manufacturing processes. We have implemented the latest IEC automation systems, which help operators and end-users monitor the machines’ health, operational conditions, and performance in real-time. We’ve also integrated digitalisation and monitoring systems that allow customers to track machine performance from mobile devices or laptops. We constantly improve and modernise our systems to offer better automation and user experience.

Can you discuss Hailstone’s recycling and waste management approach within its operations and how it aligns with the industry’s push toward sustainability?
The Indian government is promoting a zero-waste policy and waste-to-wealth initiatives, and we are actively contributing to these efforts. For example, in the mining sector, we have implemented plants that convert overburden material from coal mines, which was once considered waste, into usable sand. We are also involved in projects such as dam rejuvenation, where accumulated waste is repurposed into construction-grade materials. In addition, we focus on concrete recycling, using machines like horizontal shaft impactors (HSIs), jaw crushers, and magnetic separators to convert demolition waste into usable aggregates. Furthermore, in the municipal solid waste (MSW) sector, we provide track-mounted scalpers and screens to process MSW into valuable components, reclaiming land that was previously considered waste. Our recycling initiatives align with the industry’s sustainability and resource efficiency push.

For more information, visit: https://www.hailstonein.com/

MB Crusher’s self-sufficient equipment harnesses hydraulic flow from excavators and backhoes, ensuring optimal performance in off-grid locations and minimal impact on fuel usage. Discover how this innovation sets a new standard in construction efficiency.

What key innovations will MB Crusher showcase at Intermat India 2024, and how do they meet the needs of India’s construction and mining sectors?
I would like to highlight two of our primary innovations. The first is our HDS line, which we introduced in India about a year ago. This machine serves primarily as a shaft screening unit for damp, wet, organic material. Interestingly, it also works as a crushing unit for softer materials like coal and laterite. This versatility particularly appeals to the Indian market, where companies are keen to minimise capital expenditure.

Rather than pushing our core product, the BF line – our primary crushing unit – we are positioning the HDS line as a cost-effective alternative. It comes at about half the CapEx cost of our BF line and offers a fine-tuned solution for the Indian context.

The second innovation is within our BF line, which remains our flagship product category. Specifically, the BF90 model has been designed to fit the 21-ton excavator class, which is the most prevalent in India. Over the last two years, based on feedback from Indian users, we have reinforced certain key areas of this machine to optimise it for India’s unique rock strata. These improvements reflect our commitment to tailoring solutions to local needs.

How does the MB-LS170 screening bucket contribute to efficient recycling in projects?
The MB-LS170 is part of our screening bucket line for backhoe loaders and is also compatible with excavators through our MB-S line. Specifically, it is suitable for backhoes between 8 and 15 tons, making it perfectly compatible with machines like India’s 3DX and Manitou, one of our key partners. We even did a live demo with them at the last BC India event.

Regarding the battery recycling project, this was a case where the disposal of batteries wasn’t properly segregated; they were mixed with soil and fine materials. We tested around 45 cubic meters of this waste and discovered that 90 percent of the material was below a size of 15mm. We fitted the MBL S170 with a 15mm mesh and achieved excellent results, with hazardous materials like batteries retained in the screening chamber. In contrast, soil and other fine materials were separated.

Another noteworthy application is in municipal solid waste recycling. We’ve deployed our HDS units in landfill operations to screen and crush organic material. This allows us to create RDF (Refuse Derived Fuel) pellets fed into power plants for energy generation. Our equipment, like grapples and screeners, is crucial in optimising waste management.

How has MB Crusher equipment demonstrated efficiency and longevity in handling delicate yet durable materials like glass?
Glass is a unique material, both hard and frail. Many assume it is easy to break, but glass ranks quite high on the Mohs hardness scale. However, due to its brittle nature, it doesn’t cause significant wear on our equipment.

For example, in a glass waste processing installation we conducted in India, we achieved 50 percent higher productivity than what we advertised in our brochure. Additionally, the material’s low abrasiveness meant that even after 1,500 hours of operation, the crusher’s jaw plates hadn’t needed replacement. This highlights the machine’s efficiency and its longevity in handling delicate materials like glass.

With companies exploring unconventional environments like underwater and extraterrestrial mining, does MB Crusher foresee any potential applications of its technology in these areas?
Underwater and extraterrestrial mining are gaining attention, particularly deep-sea mining for earth materials. While we haven’t developed a full solution for these environments, our drum cutters and screening machines are submersible up to the depth of an excavator’s boom.

For instance, we’re using our MB-S line to source riverbed materials in India. Our equipment can be submerged to screen and wash materials directly from the water, eliminating the need for additional washing cycles after the material is extracted, saving time and resources.

How does the hydraulic flow of base machines maximise efficiency and self-sufficiency?
The beauty of our equipment is that it doesn’t require external power sources. All our machines operate using the hydraulic flow of the base machine, be it an excavator or backhoe loader. We don’t require additional power generators or fuel consumption, making them perfect for off-grid locations. If your excavator consumes 15 litres of fuel per hour, adding our equipment doesn’t increase that fuel consumption at all. It’s highly efficient and self-sufficient.

India is a vast and fragmented market, which challenges ensuring a widespread and capillary presence. Each region operates differently, so being close to the customer is critical. Despite these challenges, we are committed to sustainability through innovation, minimising waste, and reusing materials directly on-site. We constantly strive to adapt and meet the specific needs of the Indian environment while maintaining our high standards of quality and efficiency.

For more information, visit: https://www.mbcrusher.com/en/sr/

This interview explores the dynamic interplay between government policy and industry innovation, highlighting how effective collaboration can overcome challenges and unlock resources for large-scale projects. By focusing on key areas such as regulatory efficiency, land availability, and consumer protection, we can create an environment where sustainable practices flourish.

As a former Secretary General of FICCI and an experienced civil servant, how do you see the intersection of government policy and industry growth in sectors like infrastructure and construction? How can public-private partnerships further accelerate this growth?
India stands at the forefront of public-private partnership (PPP) initiatives, leading the world with the highest number of PPP projects. Both the government and the private sector need to collaborate effectively to foster growth, particularly in the infrastructure and construction industries. This collaboration can unlock significant resources and expertise, enabling large-scale projects to be executed efficiently. Government policy can facilitate this by creating a regulatory environment that encourages investment, mitigates risks, and ensures transparency. Furthermore, public-private partnerships can expedite project timelines and enhance the quality of services delivered to the public. By leveraging the strengths of both sectors, we can not only accelerate growth but also ensure that infrastructure development meets the needs of a rapidly evolving economy.

With your expertise in public policy and government administration, what do you believe are the key policy areas that the construction industry in India needs to address for sustained growth and innovation?
Key policy areas that demand attention for the sustained growth and innovation of the construction industry include land availability, regulatory frameworks, and consumer protection. Access to land at reasonable costs is fundamental; without this, projects can stall or become prohibitively expensive. Additionally, there should be a focus on enhancing the efficiency of regulatory approvals and simplifying compliance processes. Protecting consumer interests is vital to maintaining confidence in the industry, ensuring that projects deliver value while adhering to safety and quality standards. A forward-looking policy approach that prioritises these areas will create a conducive environment for innovation and sustained growth in the sector.

With your association with think tanks like Bridge India and CUTS International, how do you see the role of such institutions in shaping policy frameworks that impact infrastructure development in India?
Institutions like Bridge India and CUTS International play a pivotal role in shaping policy frameworks that influence infrastructure development. Their research initiatives provide valuable insights into the challenges and opportunities within various sectors, particularly in infrastructure and construction. By conducting thorough analyses and engaging in stakeholder dialogues, these think tanks can produce evidence-based recommendations that inform government policy. This research is crucial for crafting responsive policies that address the real needs of the industry and the public, fostering an environment where infrastructure development can thrive.

You’ve highlighted that the ‘India Story’ is often told through a narrow lens. How do you believe the construction industry can contribute to broadening this narrative, emphasising not just economic growth but also social progress, innovation, and sustainability?
To broaden the ‘India Story’, the construction industry must adopt a dual perspective: thinking globally while acting locally. Integrating global best practices into every project is essential for ensuring that India meets international standards. The construction sector should not only focus on economic outcomes but also emphasise social progress, innovation, and sustainability. By delivering projects that are environmentally friendly, socially responsible, and economically viable, the industry can contribute significantly to a more holistic narrative. It is crucial to achieve this at reasonable costs, ensuring that quality and sustainability go hand in hand. Only then can we genuinely claim to be leaders on the global stage, showcasing an India that excels in construction while uplifting its communities.

Mtandt Group improves equipment durability, decreases environmental effects, and assures that infrastructure projects are resilient and adaptable to future problems by combining telematics, artificial intelligence, and eco-friendly technologies.

What cutting-edge technologies has your company integrated to enhance the resilience and durability of infrastructure projects?
We’ve made tremendous progress in incorporating technologies that increase the robustness of our equipment and fulfil the growing demand for sustainability. One of our significant developments is using telematics technology in our Mobile Elevated Work Platforms (MEWPs). These technologies enable real-time performance monitoring, allowing operators to make more informed decisions, avoiding wasted idling and increasing the equipment’s lifespan. Telematics is especially important in predictive maintenance since it spots potential difficulties early on, saves downtime, and ensures that our machines are always ready to operate in large-scale infrastructure projects.

How does your product minimise environmental impact while ensuring high performance in large-scale infrastructure projects?
Our product development strategy places a strong emphasis on sustainability. Many of our devices, including electric and hybrid boom lifts, are designed to reduce carbon emissions while maintaining performance. The energy efficiency of these devices results in lower fuel usage and greenhouse gas emissions. We’ve also concentrated on producing oil-free MEWPs, which remove the potential of hydraulic fluid leaks, resulting in a cleaner and safer work environment. Using energy-efficient technology and sustainable materials, we contribute towards better construction methods, allowing infrastructure projects to lower their environmental imprint while maintaining operating efficiency.

How does your company ensure your products are adaptable and future-proof amid rapid urbanisation?
Urbanisation presents a distinct set of issues, particularly regarding space limits and safety. To overcome this, we concentrated on creating tiny, highly efficient devices that can function in congested metropolitan areas. Our MEWPs (Mobile Elevated Work Platforms) are outfitted with sensors and smart controls, increasing safety and allowing for greater operational flexibility. Furthermore, we are using automation and AI-powered technologies in our equipment. By incorporating these qualities, we ensure that our products are future-proof and capable of adapting to the ever-changing requirements of urban infrastructure development.

What role do data analytics and real-time monitoring play in enhancing efficiency and extending the lifecycle of infrastructure projects?
Data analytics is becoming increasingly vital in monitoring and repairing our equipment. We can use our telematics systems to monitor real-time machine performance, identify possible issues before they become significant, and maximise fleet utilisation. Predictive maintenance, provided by this data, allows us to reduce unexpected breakdowns and increase the life of our goods. By examining this data, we can also give our customers insights into equipment usage trends, allowing them to improve operational efficiency and lower overall expenses.

Can you provide an example of a recent project where your equipment enhanced resilience against environmental or structural stresses?
One recent example that surges out is our participation in a large bridge maintenance project. We offered our Fast Beam adjustable scaffolding technology, specifically designed to address infrastructure difficulties during bridge construction. The technology allowed for speedy deployment, a high load capacity, and the ability to react to uneven surfaces—all critical to ensuring structural integrity throughout the project. Furthermore, the corrosion-resistant components we provided ensure that the scaffolding could withstand extreme climatic conditions, particularly during the monsoon season. This increased the project’s resiliency and contributed to its completion.

How is your company addressing ageing infrastructure challenges, and what innovative solutions do you offer to rejuvenate existing systems?
Ageing infrastructure is a major challenge, particularly in India, where many bridges, roads, and industrial buildings are several decades old. Our strategy is to provide solutions that work with current structures. For example, WEB Solutions’ suspended access scaffolding solutions are intended to provide safe and efficient access to difficult-to-reach regions, allowing maintenance and repairs on existing structures without compromising their functionality. These platforms’ versatility and adaptability make them excellent for rebuilding and strengthening ageing infrastructure, particularly in high-rise structures and large-scale industrial complexes.

What are your strategies for integrating sustainability into your product lifecycle in infrastructure development?
Sustainability is more than just a buzzword for us; it is a guiding element in our operations. From the start, we select materials that are either recyclable or have a low environmental impact. We use energy-efficient production processes to reduce waste and pollution. Furthermore, several of our products, such as PortaDeck and Aluminium Scaffolding, are entirely recyclable at the end of their lives, helping to promote a circular economy. We encourage our clients to embrace sustainable habits by providing buyback and recycling programs for outdated equipment.

How is your company adapting its R&D efforts to enhance resilience in response to evolving demands in construction and infrastructure?
Resilience is now a primary issue in the construction and infrastructure sectors, and at Mtandt, we’ve made significant R&D investments to keep ahead of developing demands. Our primary focus is on producing equipment that can endure environmental and structural strains while also increasing operational efficiency and safety. Smart technologies are a primary focus of our research and development efforts. We’re looking into advanced telemetry systems, AI, and machine learning for better predictive maintenance, allowing us to extend equipment lifecycles and optimise real-time performance.

We are also developing more durable materials and components to ensure our products can withstand harsh circumstances while remaining operationally efficient. In addition, we are investigating cutting-edge technologies such as autonomous operation and AI-driven systems to develop future-proof solutions that will meet the industry’s continually changing needs. Our commitment to constant innovation ensures we can fulfil today’s and tomorrow’s expanding infrastructure development demands with durable, adaptive, and sustainable equipment.

For more information, visit: https://www.mtandt.com/

When it comes to operating in quarries and construction sites, RD Infra Equipment sets the standard for reliability. Their robust equipment, backed by rigorous testing and smart design, ensures exceptional performance in even the most challenging operational environments.

How do you ensure reliability and consistent performance in challenging operational environments?
Through several key features, we design our products to ensure reliability and consistent performance in challenging operational environments, such as quarries or construction sites. Our robust design and engineering incorporate high-quality materials capable of withstanding harsh conditions, including extreme weather, dust, and vibrations typical in these environments.

We conduct comprehensive testing, putting our equipment through extensive trials under various operational scenarios to guarantee consistent performance. This includes simulating real-world conditions to identify potential weaknesses and improve our designs. Additionally, integrating advanced technology into our machinery enhances durability and efficiency. Features like improved hydraulics and electronics help optimise performance in tough environments.

We also prioritise regular maintenance and support by providing clear guidelines and prompt customer service to address any issues. This ensures that our equipment remains in optimal condition throughout its lifecycle. Understanding that different operational environments present unique challenges, we offer customisable solutions tailored to specific requirements, further enhancing reliability.

Our user-friendly features simplify operation, reducing the likelihood of errors that could lead to equipment failure. Furthermore, we maintain a reputable supply chain, sourcing components from reliable suppliers to ensure that every part of our equipment can withstand tough conditions, contributing to the overall reliability of our products. By incorporating these elements, we not only enhance the reliability of our offerings but also ensure that they deliver consistent performance, even in the most demanding operational settings.

RDJC4436 and RDJC4236, feature impressive horsepower and CSS ranges. Could you elaborate on how these specifications translate into enhanced crushing efficiency?
Our RD Crushers, including models like the RDJC4436 and RDJC4236, are designed with advanced specifications that significantly enhance crushing efficiency and performance across various rock types. The horsepower of our crushers directly correlates with their ability to process materials effectively. Higher horsepower allows us to easily handle tougher materials and larger volumes, translating into faster cycle times and increased throughput. This ensures that we can efficiently crush a greater quantity of rock in a shorter amount of time. Our robust motors enable operators to perform optimally even under heavy loads or when processing harder rock types.

The closed-side setting (CSS) is crucial in determining the size of the finished product. A flexible CSS range allows us to adjust the gap between the crusher’s jaw plates, thereby controlling the size of the crushed material. This adaptability is essential for different rock types, enabling operators to optimise the processed material. For instance, softer rocks may require a wider setting to avoid excessive fines, while harder materials can be processed at a tighter setting for greater size reduction.

The combination of high horsepower and adjustable CSS enhances overall crushing efficiency. More precisely, it allows for a balanced force application that maximises energy transfer to the crushed material, reducing energy waste and increasing the machine’s productivity. Different rock types, such as granite, limestone, and sandstone, have unique properties that affect how they respond to crushing. Our RDJC4436 and RDJC4236 models are engineered to accommodate these needs. The ability to adjust the CSS and leverage powerful motors ensures reliable performance, whether processing harder materials that require more force or softer materials that can be broken down more easily.

The specifications of our RD Crushers, particularly the horsepower and CSS range, play a crucial role in maximising crushing efficiency and ensuring high performance across a wide range of rock types. This versatility makes them effective tools for various crushing applications.

What design features make RD Screens more reliable and effective in processing materials from limestone to gabbro?
We engineer our RD Screens, also known as vibrating screens or separation screens, with specific design features and technological innovations that enhance their reliability and effectiveness in processing various materials, including those with different properties like limestone and gabbro. Our robust construction often uses high-strength materials and a rugged frame design, ensuring durability and longevity even in the harsh conditions of processing hard materials like gabbro.

We offer versatile screening media, allowing operators to tailor the screen to the specific material being processed. We optimise efficiency and effectiveness by using interchangeable media such as wire mesh, polyurethane, or rubber. Our innovative vibration technology includes advanced mechanisms such as linear, circular, or elliptical motion, which can be customised to suit the material characteristics. This customisation ensures optimal movement of materials across the screen, leading to better gradation and separation.

Incorporating Variable Frequency Drives (VFDs) allows us to achieve precise control of screen operating speeds and amplitudes. This adaptability helps in processing a wide range of materials and reduces wear and tear on our equipment. We also focus on effective material flow management by featuring designed materials handling systems, such as adjustable discharge chutes and strategically placed feed points. These features facilitate efficient material flow and minimise blockages or material buildup.

Our screens are resilient to wear, often with wear-resistant coatings or features like rubber lining that reduce wear from abrasive materials, extending the machine’s operational lifespan. We prioritise easy maintenance by implementing innovations such as quick-release mechanisms for screen panels and easy access points, ensuring that downtime is minimised and operational reliability is maintained.

Some of our RD Screens are fitted with automated monitoring systems, including sensors that track real-time performance metrics. This capability allows operators to make necessary adjustments to ensure optimal performance. Additionally, our adaptive design accommodates varying materials by providing flexibility in sidewall configurations or inclination angles, which can be adjusted for screening lighter limestone or heavier gabbro.

We also consider environmental factors in our designs, incorporating features that minimise dust and noise emissions through dust suppression technologies and sound-dampening engineering. This commitment helps us meet environmental regulations while enhancing working conditions. Collectively, these features contribute to the superior reliability and effectiveness of our RD Screens in processing a wide range of materials, ensuring consistent performance and high production rates across various industrial applications.

Given the focus on sustainability, how does RD Infra Equipments approach eco-friendly design aspects in its crushing and screening equipment?
We embrace sustainability by incorporating eco-friendly design principles into our crushing and screening equipment in several key ways. We focus on energy efficiency by designing our machinery to optimise energy consumption. We employ advanced technologies that reduce power usage during operations, including features like variable speed drives and efficient hydraulic systems that minimise overall energy expenditure.

Material selection is another priority for us. We choose sustainable, durable materials that have a reduced environmental impact. By opting for recyclable and longer-lasting components, we increase the lifespan of our equipment and decrease the need for frequent replacements. Our design process emphasises waste minimisation, developing systems that maximise material recovery and recycling. This approach ensures that fewer resources are wasted in the crushing and screening processes.

We often employ a modular design approach, allowing for easy upgrades and replacements of parts. This extends the overall lifecycle of our equipment and enhances its sustainability credentials. Additionally, we provide user training and support regarding best practices in operation and maintenance, helping to optimise the performance of our machines and further reduce their ecological footprint.

Our commitment to research and development is unwavering. We continuously invest in R&D to ensure we remain at the forefront of eco-friendly innovations, regularly updating our product lines to include the latest sustainable technologies and practices. Through these strategies, we aim to produce crushing and screening equipment that meets the demands of modern construction while prioritising environmental responsibility.

How do you envision your products evolving to address future industry challenges and opportunities?
Looking ahead, RD Infra Equipments is focused on several key areas to enhance its crushing and screening technology. One of the primary focuses will be on sustainability and energy efficiency. As the industry increasingly prioritises environmental considerations, we are committed to developing equipment that minimises energy consumption and emissions while maximising performance.

Another important area is the integration of advanced technologies such as automation and smart features. We are exploring the use of IoT, artificial intelligence, and machine learning to create more intelligent systems that can optimise performance, reduce downtime, and provide real-time data analytics. This integration will enable operators to make data-driven decisions and enhance operational efficiency. We also focus on mobility and modular designs in our products. As industries evolve, the need for adaptable and easily transportable equipment becomes essential. Our future innovations will include more compact and flexible designs, making it easier for our customers to move equipment between sites without compromising functionality.

We are dedicated to enhancing the durability and reliability of our machines. By utilising advanced materials and engineering techniques, we aim to produce equipment that withstands harsh working conditions and has a lower total cost of ownership, thereby providing better value to our customers.

RD Infra Equipment envisions a future where our products meet current industry challenges and leverage new technologies and sustainable practices to create innovative solutions. We aim to stay at the forefront of the crushing and screening technology landscape by focusing on efficiency, adaptability, and resilience.

For more information, visit: https://rdgroupindia.com/

Jaso India Pvt Ltd redefines construction industry benchmarks by offering durable, efficient lifting and material handling solutions tailored to modern infrastructure demands.

Can you provide a brief overview of Jaso India and its journey in the construction industry since its inception?
We are proud to be part of a prestigious group of companies under the Jaso brand, delivering exceptional products and services for the last 59 years. Our Spanish group has made a significant mark worldwide in the material handling segment, and we are known for our quality offerings. We operate in more than 20 countries and have six manufacturing units worldwide. We entered the Indian market in 2008 and have since established our headquarters in Kolkata, West Bengal. Our manufacturing plant is located in Hooghly, West Bengal, and we also have a marketing office in Bengaluru, Karnataka. We have over 1,000 installations in the Indian market, and with our 60,000 sq ft manufacturing facility in Hooghly, we can add an additional 150 cranes each year.

What sets you apart from other lifting equipment manufacturers in the Indian market?
The quality and reliability of our products set us apart from other lifting equipment suppliers. At present, many brands are busy offering features that add little utility to the product but instead create more complexity to the whole system. But we understand our users and design our products, keeping focus on delivering a practical and performance-oriented machine that should be simple to use and easy to maintain.

Our products have stood the test of time, and our customers are our best brand ambassadors across the globe. We are known for the impeccable quality of the products supplied and the really low maintenance they require over their lifetime. A major outflow in the EOT cranes is the cost of maintaining the equipment. We completely understand this; hence, we focus on manufacturing machines with minimal downtime, minimal maintenance, and low spare requirements. We use the best possible input components while manufacturing our cranes and in addition to that, our cranes are designed as per FEM regulations, meeting the global requirement.

Could you elaborate on your range of products, specifically in EOT cranes and hoisting equipment?
We provide a diverse range of products in the Indian market. Our EOT cranes are manufactured with capacities of up to 150 tons and spans of up to 40 meters in both single—and double-girder configurations.In addition to EOT cranes, we offer Gantry or Goliath cranes, which can be produced in both single-girder (SG) and double-girder (DG) configurations. These cranes can accommodate capacities of up to 150 tons and have configurable spans. We also supply Jib cranes in gantry, wall-mounted, and cantilever options. These cranes can span up to 7 meters and have a maximum capacity of 10 tons. Our transfer cars are customised according to our customer’s requirements and can be designed to accommodate up to 50 tons of cargo.

What technologies has Jaso India implemented in its product offerings to enhance efficiency and safety?
As our cranes are designed as per FEM regulations, safety is the utmost priority while manufacturing our product. Our cranes come with all the necessary safety features required for safe operations. For instance, an instantaneously triggered braking system activates the electromagnetic brakes immediately during a power failure. Our load limiter includes a snap-action switch triggered instantly in case of an overload. We also equip our cranes with position limit switches for all LT, CT motions and hoisting limit switches to limit hook movements in extreme positions. Our technical department in Spain, consisting of over 50 design engineers, ensures that we design each crane with the best-optimised weight to guarantee maximum efficiency during operations while ensuring robustness and a long lifespan.

What trends do you see shaping the construction industry’s future, particularly in the use of lifting equipment?
We are witnessing a gradual rise in the adoption of lifting equipment within the construction and manufacturing industry. The major reasons for this shift include the movement from unskilled to skilled workers. The government is actively contributing to this change by creating more skilled workers who can adapt to the evolving landscape of the construction and manufacturing sectors. The industry is adapting to larger models and heavier loads, necessitating the upgrade of existing capacities or introducing newer lifting equipment. Additionally, there is a notable shift in the government’s approach, emphasising the initiative of Making in India. The government’s intent and ability to promote manufacturing in India will be the major driving force in shaping the future of the construction and manufacturing industry.

What safety measures and training programmes do you provide to ensure the safe operation of your equipment on construction sites?
We run a training program after the installation of our cranes. It is a comprehensive training programme covering each aspect of the cranes. Post installation, our personnel watch over the operations for a day to ensure that the product is being handled correctly and that the user does not face any operations-related issues. In addition, the customer is given a manufacturer’s manual. It covers all aspects of the crane extensively, from the standard maintenance procedures to the safety instructions while operating the crane.

Can you tell us about your research and development investment?
We invest heavily in R&D efforts. Jaso’s research team is located in central Spain, at our worldwide headquarters in Itsasando. A dedicated team of engineers is always working to improve existing product offerings while also seeking to innovate.

Jaso has established oneself as one of the most dependable brand names in the world as a result of our continuous efforts to develop our products. Amongst our most recent new offers is a flexible robot called “CRANE BOT,” which is a parallel cable-driven robot designed to optimise operations in wide spaces. It has a wide range of applications in industries like marine, renewable energy, aeronautics and nuclear industries. Its application is not just limited to the above-mentioned list of industries.

For more information, visit: https://jasoindustrial.com/en-in/

The Indian construction sector is valued at approximately USD 640 billion, with projections suggesting that it could double by 2030. This growth is fuelled by ambitious initiatives which encompass significant investments across various segments. This article will explore the key trends driving this transformation, the role of innovation, and Bajaj Indef’s commitment to shaping a sustainable and resilient future.

The Government of India’s initiatives, such as the Pradhan Mantri Awas Yojana, are pivotal in addressing housing shortages and providing affordable homes for all. These efforts not only enhance the quality of life for millions but also stimulate economic activity, creating jobs and opportunities in related sectors. Additionally, the “Make in India” initiative has attracted substantial foreign investment, as companies seek to establish factories, warehouses, and healthcare facilities in the country. The increasing focus on the pharmaceutical and automotive sectors underscores the evolution of our industrial landscape, further bolstered by projects under the Gati Shakti initiative that aim to improve logistics and railway infrastructure.

Within this vibrant construction sector, hoists and cranes play a crucial role, contributing to a market worth approximately INR 16,000 crores. Bajaj Indef specialises in electric hoists, manual hoists, and overhead cranes, collectively capturing a market share of around INR 6,700 crores. Our commitment to providing innovative material handling solutions aligns with the broader goals of infrastructure development, and we take pride in being a trusted partner for numerous projects across the nation.

Embracing innovation in material handling
The construction industry is evolving rapidly, and we must adapt to harness the power of technology. Bajaj Indef is dedicated to pioneering innovations in material handling. The integration of automation and robotics is no longer optional; it is essential. Our focus on incorporating IoT and smart sensors in our products is reshaping the landscape of construction operations. This data-driven approach not only enhances operational efficiency but also empowers project managers to make informed decisions, optimising resources and minimising downtime.

Sustainability is another cornerstone of philosophy at Bajaj Indef. We recognise our responsibility to promote environmentally friendly practices, and we actively prioritise worker training and safety within our operations. As a member of the Bajaj Group, which has championed innovation and quality for over 60 years, we are committed to upholding the highest standards in all our endeavours.

Manufacturing excellence and quality assurance
Our manufacturing facilities, located in Khalapur and Chakan, are a testament to our commitment to quality and excellence. These ISO-certified plants adhere to stringent international quality standards, ensuring that every product we produce meets the highest benchmarks. Our diverse portfolio includes electric hoists, mechanical hoists, and overhead cranes, with around 50 percent of our products utilised in construction projects.

The technological advancements we employ in our manufacturing processes, such as SolidWorks and Finite Element Analysis (FEA), enable us to continuously refine our offerings and meet the dynamic demands of the construction sector. Collaborating with international partners like Hadef, we ensure that we remain at the forefront of technological advancements and are equipped to address the evolving needs of our clients.

Prioritising safety and reliability
In an industry where safety is paramount, we must prioritise rigorous safety protocols. The alarming statistics surrounding workplace fatalities in construction, approximately 24 percent of all fatalities, demand our attention. At Bajaj Indef, we are committed to providing equipment that is not only safe but also easy to maintain and refurbish. Our locally manufactured products come with the assurance of readily available spare parts, significantly reducing downtime compared to imported machinery.

Our product range includes mechanical hoists capable of handling loads ranging from 1,000 kg to 40,000 kg, all certified to international safety standards. Our electric chain hoists and wire hoists are engineered to operate under diverse ambient conditions and feature essential safety mechanisms, including slipping clutches and overload protection systems.

A comprehensive approach to material handling solutions
Bajaj Indef has an extensive distribution network, comprising 145 sales and 45 service points across India. This ensures timely delivery and support for our clients, enabling them to optimise their operations. Our strong relationships with 45 business partners and 100 dealers facilitate efficient stock management and immediate product availability, reducing transportation delays.

Being comprehensive material handling solution providers, we are more than just manufacturers. Our commitment to sustainability extends to lifecycle management, where we conduct regular maintenance and refurbishment of products to ensure their longevity and minimise waste.

Shaping the future of construction
Bajaj Indef will continue to play a pivotal role in transforming India’s construction landscape. By prioritising innovation, safety, and sustainability, we are not only fostering economic expansion but also establishing new benchmarks for excellent material handling systems. There are many obstacles in our way, but by working together, we can shape a resilient and prosperous future for the construction industry in India.

For more information, visit: https://indef.com/

Amsak cranes are meticulously designed to confront the unique challenges posed by heavy loads and harsh terrains. With a focus on durability, safety, and efficiency, they ensure that every lift meets the rigorous standards of the industry.

What key features make your cranes suitable for the unique challenges of the mining industry?
When we design cranes for the mining industry, we focus on addressing the unique challenges of heavy loads, rough terrains, and harsh environmental conditions. Our cranes are engineered with reinforced steel structures, robust hoisting mechanisms, and high-capacity motors, allowing them to reliably lift loads of up to 200 tons. For oversized or irregularly shaped materials, we offer specialised lifting attachments to meet specific requirements.

We prioritise durability in our designs, utilising corrosion-resistant materials like galvanized steel and weatherproof coatings to combat the dust, moisture, and extreme temperatures commonly found in mining operations. Our cranes also feature filtration systems and robust hydraulic seals to protect vital components from wear and tear.

Safety is paramount, and our cranes are equipped with advanced features such as overload protection, anti-sway technology, and emergency stop systems. These ensure smooth operations and minimise the risk of accidents in challenging conditions. Additionally, we provide custom mobility solutions, including undercarriages designed for uneven surfaces, all-terrain tires, and outriggers to enhance stability.

To boost efficiency, we offer automation and remote operation options, allowing for precise control from a distance. Understanding the high costs associated with downtime, we also focus on ease of maintenance, incorporating accessible service points and modular components. By concentrating on these critical aspects, we ensure our cranes meet the rigorous demands of the mining industry, delivering reliable, durable, and safe solutions for heavy-duty applications.

How do your M8 Extra Heavy Duty Cranes cater to the rigorous demands of the mining industry?
We design our M8 Extra Heavy Duty Cranes specifically for continuous, heavy-duty operations in the mining industry. These cranes are equipped with superior load capacities and classified under the FEM/ISO M8 high-duty class, enabling them to handle frequent starts, stops, and heavy loads, typically between 50 to 200 tons. This capability is crucial for 24/7 mining operations where heavy machinery and raw materials need constant movement.

Our cranes are constructed from high-tensile, corrosion-resistant steel to endure harsh environments, with protective coatings that shield them from dust, moisture, and chemicals. We prioritise safety with features like advanced overload protection systems and integrated anti-sway technology, which stabilise loads during transport. Emergency braking systems further enhance safety, ensuring instant stopping in case of power failure.

Additionally, our cranes are powered by high-efficiency motors with Variable Frequency Drives (VFDs) for precise control of speed and movement, crucial for handling sensitive loads. Designed to resist dust and moisture, our cranes operate efficiently in extreme temperatures, maintaining reliability in all conditions.

We also offer automation and remote control capabilities, allowing for safer and more efficient operations, especially in hazardous environments. Our cranes feature self-diagnostic systems for early detection of potential issues and easy access for maintenance, ensuring minimal downtime.

Our M8 Extra Heavy Duty Cranes provide the performance, reliability, and longevity essential for the rigorous demands of mining operations, allowing us to deliver customized solutions tailored to specific applications.

In what ways do your Gantry and Goliath Cranes leverage automation to improve mining operations?
We understand the critical role that automation plays in industries like mining, where efficiency, safety, and precision are non-negotiable. Our Gantry and Goliath Cranes are equipped with advanced automation and control systems designed to streamline operations, reduce human error, and enhance productivity. We utilise Intelligent Control Systems, such as programmable logic controllers (PLCs) that automate repetitive tasks like lifting and positioning, ensuring quick and accurate operations, especially in the high-demand mining sector.

Our cranes feature user-friendly Human-Machine Interfaces (HMIs) that provide operators with real-time data on load weight and positioning, essential for efficient handling in complex environments. Remote operation capabilities, including radio remote controls and wireless data transmission, allow for safe and flexible management of heavy loads from a distance, crucial in hazardous conditions.

We integrate anti-sway technology to prevent load swinging, and collision avoidance systems with laser sensors for real-time obstacle detection. Our load management systems ensure optimal weight distribution and protect against overloads.

Our cranes are equipped with energy management systems and variable frequency drives, promoting sustainable operations. Finally, our automation solutions are customisation, allowing us to meet the specific needs of our clients in the mining sector. By embracing automation and Industry 4.0 technologies, we are paving the way for smarter, safer, and more efficient operations in the future.

What innovations enhance the efficiency and safety of your Rubber Tyre Gantry Cranes in mining operations?
We implemented several innovations in the design and functionality of our Rubber Tyre Gantry Cranes (RTGs) to tackle the unique challenges of material handling in large mining yards. Our main objective is to enhance productivity, reliability, and operational efficiency through advancements in mobility, energy efficiency, automation, and safety systems.

Our RTGs feature advanced multi directional steering, allowing for flexible navigation in tight spaces, which is crucial in mining environments. We have integrated hybrid power systems that combine diesel engines with electric motors, significantly reducing fuel consumption and emissions. Our fully electric models ensure zero emissions, aligning with sustainability goals.

To further optimise operations, we offer fully automated options for material handling, with remote control systems that enable safe operation from a distance. Our cranes are equipped with load-sensing technology and anti-sway systems to ensure precise and safe handling of heavy loads.

The integration of IoT connectivity facilitates real-time tracking of operations and predictive maintenance, minimising downtime. With robust safety features, durable designs, and modular configurations, our RTGs are tailored to meet the rigorous demands of mining projects, ultimately maximising efficiency and reducing operational costs.

What benefits do upgrading older cranes offer for operations in the mining industry?
Upgrading older cranes in demanding environments like mining presents us with numerous advantages, primarily in extending equipment life, enhancing operational efficiency, and improving safety. Our experience shows that mining cranes face heavy-duty operations and harsh conditions, making upgrades a more cost-effective alternative to complete replacements.

By replacing critical components such as motors, hoists, and brakes, we can significantly rejuvenate a crane’s functionality. Strengthening structural components also allows older cranes to handle increased loads, while modern materials improve durability and resilience. Moreover, integrating automation systems enhances efficiency by reducing human error and speeding up material handling processes.

Modern upgrades like load monitoring and collision avoidance systems are essential for reducing accidents in hazardous mining conditions. Additionally, remote monitoring allows us to track performance in real-time, ensuring proactive maintenance and minimising unexpected downtime.

Crane upgradation provides a cost-effective alternative to new equipment, significantly lowering capital investment and ensuring compliance with current safety standards. By modernising our cranes, we not only boost performance but also align with Industry 4.0 technologies, positioning our operations for greater efficiency in the future.

For more information, visit: https://amsakcranes.com/

ARISPL combines cutting-edge materials and sustainable systems, collaborating with major brands to reduce environmental impact while developing durable infrastructure and training their personnel in the latest technology.

How does ARISPL integrate new building materials and systems into projects?
At ARISPL, we are constantly looking for new and improved ways to strengthen and sustain our projects. We use cutting-edge materials and technologies that are built to last and have a low environmental impact. Working with top companies such as Magni Telescopic Handlers, XCMG Schwing Stetter, and Yokohama off-highway tyres ensures that our equipment and materials are updated and meet worldwide quality and sustainability requirements.

How do you choose products that help in building resilient and sustainable infrastructure?
As a reseller of premium brands, we carefully pick equipment that promotes sustainable construction. We focus on products that reduce fuel consumption, pollution, and energy efficiency. This allows us to ensure that the infrastructure we assist in developing is durable, environmentally friendly, and cost-effective. Magni Telescopic Handlers, for example, are well-known for their adaptability, aiding waste reduction and material efficiency.

How does ARISPL’s workforce supply help with advanced building materials and systems?
We train our expert personnel to use the most up-to-date building materials and methods. Our employees are trained to handle current tools and equipment, ensuring that complex systems are handled appropriately and efficiently. Whether operating high-tech machinery equipment or utilising modern building materials, our trained team ensures everything functions smoothly on-site.

What training do you provide to prepare workers for modern construction challenges?
We believe in constant learning. We offer monthly training programmes to update our employees on the newest building technologies and safety standards. We collaborate with well-known manufacturers and provide hands-on training in operating and maintaining current equipment. This keeps our crew prepared for any construction problem and guarantees that we can meet the requirements of current, sustainable building techniques.

How does ARISPL’s “Care for All” philosophy impact the operations?
ARISPL’s “Care for All” concept implies that we care about the environment and people. We ensure that our business activities are responsible by employing environmentally friendly items and reducing waste. We also ensure that our employees enjoy safe and fair working conditions. This concept informs all we do, from material selection to project management, to protect nature and society.

What is ARISPL’s vision for the future of construction?
ARISPL intends to pave the way for a greener and brighter future. We want to continue extending our use of environmentally friendly items and sustainable processes. Our mission is to make infrastructure development in India more efficient and environmentally friendly. By remaining at the forefront of innovation and green building, we hope to contribute to developing a robust and sustainable infrastructure in the future.

For more information, visit: https://arispl.in/

The infrastructure sector is experiencing a renaissance driven by innovative ideas and sustainable practices. EPC projects are at the forefront of this revival, breathing new life into traditional development methods.

How has the EPC landscape in India evolved over the past decade, particularly in response to technological advancements?
Over the past decade, the EPC landscape in India has transformed significantly, driven by technological advancements and changing market dynamics. The government has played a crucial role by implementing policies like the National Infrastructure Pipeline (NIP) and various initiatives to ease business operations. These reforms have encouraged investments and improved the viability of projects.

For the past 75 years, we have been at the forefront of India’s infrastructure development, contributing to some of the country’s most prestigious projects. Our commitment to technological innovation has always been a driving force. We were the first in India to successfully execute double lake tapping at the Koyna project, and we take pride in having constructed the country’s first RCC dam, recognised at the time as the 10th fastest dam to be completed globally.

Our dedication to progress extends beyond our past achievements. We have implemented SAP across all project sites, enhancing our ability to monitor projects and control costs more effectively. Additionally, we have introduced a concrete tower belt system at one of our sites, which helps us reduce costs and aligns with our goal of promoting environmental sustainability.

At another hydropower project site, we have integrated Internet of Things (IoT) solutions for fuel and fleet management, significantly boosting our fleet’s efficiency and productivity while reducing fuel expenses. These technological advancements reflect our commitment to operational excellence and sustainability in the infrastructure sector.

With the government’s focus on renewable energy, we have expanded our portfolio to include more hydroelectric projects. This shift has brought greater project complexities and tighter timelines, making adopting advanced technologies a necessity. By leveraging cutting-edge energy generation technologies and eco-friendly construction practices, we align ourselves with national sustainability goals while continuing to deliver on our long-standing tradition of excellence.

How does Patel Engineering approach the EPC model to enhance project efficiency and client satisfaction?
We take a comprehensive approach to the EPC model, strongly emphasising integrating processes throughout the entire project lifecycle. This holistic method allows us to enhance operational efficiencies, optimise project outcomes, and ultimately elevate client satisfaction. By ensuring seamless coordination across all stages of a project, we are able to deliver timely and effective results.

Our commitment to excellence is reflected in our rigorous project planning, stringent quality control measures, and proactive stakeholder engagement. These practices help us make the best use of available resources while strictly adhering to budget constraints and maintaining high-quality standards. Through careful coordination and collaboration with all involved parties, we ensure that each project is delivered to meet, if not exceed, expectations.

We apply innovative design solutions and strong risk management techniques, leveraging advanced technology and data-driven decision-making. This ensures that our projects not only fulfil our client’s immediate needs but often go beyond, creating lasting relationships built on trust and mutual success. By combining innovation with practical risk management, we consistently deliver projects that stand the test of time.

What strategies do you employ to manage risks associated with large-scale EPC projects?
For large-scale EPC projects, we implement a multifaceted approach to risk management that includes thorough risk assessments and feasibility studies. Our in-house design and tendering team carefully examine project complexities before we even bid, enabling us to identify potential vulnerabilities early on. This proactive insight allows us to develop and implement mitigation plans, addressing issues before they escalate.

We prioritise transparent communication with all stakeholders, from clients to subcontractors. By holding regular meetings and providing consistent updates, we foster collaboration and ensure everyone remains aligned on project objectives and potential risks. Our teams consist of seasoned professionals with a strong record of managing complex projects. Their expertise equips us to navigate challenges effectively and make well-informed decisions throughout the project lifecycle.

How do you ensure that projects are completed on time while maintaining high-quality standards?
We develop comprehensive project plans that encompass realistic timelines, resource allocation, and clear milestones. By integrating SAP and other digital tools, we ensure that progress across all sites is consistently tracked against our schedules. This level of oversight allows us to maintain control over the project timeline and adapt as needed to stay on course.

Our team ensures that the right resources, such as manpower, materials, or equipment, are always available and optimally utilised throughout the project’s lifecycle. This approach helps us prevent bottlenecks and ensures workflow continuity, keeping each project phase moving smoothly. Investing in ongoing training for our workforce is another priority, as we are committed to equipping our teams with the latest skills and knowledge in construction techniques and quality standards. A well-trained team is essential for maintaining the quality and precision that our projects demand.

We also prioritise feedback throughout the project to continuously identify areas for improvement. This interative approach allows us to refine our processes and maintain high-quality standards while staying on schedule. Additionally, we observe that clients make quicker decisions, contributing to faster project progression. To support this, clients appoint independent engineers at project sites, facilitating timely decision-making and helping us ensure the swift, efficient completion of our projects.

What sustainable practices are you implementing in your projects, particularly hydropower and infrastructure development?
At our project sites, we focus on implementing innovative designs and technologies that minimise ecological disruption, ensuring that our work respects and preserves the surrounding environment. Effective waste management is our key priority, emphasising recycling and reusing materials wherever possible. This approach reduces landfill waste and conserves resources, helping us significantly reduce our environmental impact.

We actively engage with local communities where we operate, ensuring their needs and concerns are taken into account throughout the project lifecycle. This commitment extends to creating employment opportunities, supporting local sustainability initiatives, and contributing to the livelihood of nearby communities through various CSR activities. Our approach fosters a positive impact beyond the project, promoting sustainable development that benefits both the environment and the local population.

Could you elaborate on the recent order worth ₹ 240.02 crore from NHPC and its significance for Patel Engineering?
The recent order from NHPC holds substantial importance for us as it enhances our project portfolio and underscores our commitment to delivering high-quality infrastructure solutions within the hydropower sector. This project, located in the South District of Sikkim and expected to be completed within 18 months, adds to our growing portfolio in the Northeast region, where we have a strong track record of ongoing and completed projects.

We have established a dominant presence in the hydropower segment, constructing 12,000 MW of hydropower capacity, representing 25 percent of India’s total 46,000 MW installed capacity. Out of the 18,000 MW of hydropower under construction in India, we are proud to contribute to over 8,000 MW in projects under development. This new project award further solidifies our standing in the hydropower sector, allowing us to continue our commitment to advancing India’s energy infrastructure.

How are you leveraging technology to enhance project efficiency in constructing the Teesta-V Power Station?
We recently declared the Lowest Bidder (L1) for the Teesta-V project, which involves modifying the diversion tunnel into a tunnel spillway arrangement, covering both civil and hydro-mechanical works. We are also currently working on the NHPC Teesta VI HEP (Lot-2) project near Singtam town in Sikkim, located roughly 30 km from this new project site.

This proximity between project sites allows us to use our manpower and machinery efficiently, maximising project efficiency and ensuring optimal resource allocation. This advantage will enable us to maintain high productivity levels and streamline operations across both projects, reinforcing our commitment to delivering quality and efficiency in all aspects of our work.

For more information, visit: https://pateleng.com/

With a focus on sustainable practices and cutting-edge technology, Suretech Infrastructure Pvt Ltd redefines foundation engineering. This interview sheds light on the company’s journey and strategic initiatives to create resilient infrastructure for the future.

How has Suretech Infrastructure adapted to the changing demands of the construction industry amid rapid urbanisation and climate change?
We have always believed in bringing the latest technology to India. From being a leader in sales and product support of Earthmoving equipment, we diversified into Piling and Foundation engineering solutions, and today, we are a leader in our sector. I would credit Dr. E Sreedharan for bringing to attention the efficacy of Vibro Hammers to the Indian construction industry by making its use mandatory during the construction of the Delhi Metro. Vibro Hammers have since become one of the major piling equipment in India. Marine piling has always been a challenge, and with the growing demand for speedy execution of marine projects came the requirement of Reverse Circulation Drills. RCDs were the major piling equipment deployed in the construction of Atal Setu. Again, Suretech was at the forefront of bringing this product into India. We are working on Casing Oscillators for vibration and noiseless piling, impact piling rigs for pre-cast concrete piles, and tiny rigs for the installation of concrete-less piles that provide required load-bearing capacity simply from the ground soil within the pile casing. Suretech will always be there at the forefront whenever the foundation technology evolves.

Can you explain the technology behind the pile cutters and how they improve efficiency and accuracy while preserving reinforcement bars?
We have several options available for pile cutting; however, they all require a change in methodology while designing and constructing the piles. Fine mesh around the piles, thicker reinforcement bars, and excavation methods post-piling are all hindrances to the effective use of pile-cutting equipment. Until India adopts international standards in pile design, this equipment will not be of much help, and we shall have to continue with manual chiselling. Some advanced equipment is now available that can take care of Indian pile design, but it is prohibitively expensive.

What differentiates your products in the Vibro Hammer market?
The design and capability of different Vibro Hammers are similar. What sets us apart is our product support capabilities. Today, we are the only tech support provider for all the Vibro hammers brands in the Indian market, as none of our competitors have a service network. Indian machine operators are mostly semi-skilled and not comfortable with equipment with a lot of electronics, which results in frequent equipment failures. To address this issue, we went back to basics and introduced a complete analogue Vibro Hammer from Korea, the market has received it well. Our keen sense of understanding of what the market needs and to be able to provide it swiftly is what sets us apart.

How does offering rental options align with current industry trends and project needs?
Most of the large Infra giants do not want to invest in equipment that they can get on rent. This has opened up the rental market for Vibro Hammers. We have a very young equipment fleet and constantly add new machines to meet customer requirements. A major challenge has recently emerged in the rental business, with customers demanding five years and newer machines on rent. The customer needs to understand that a Vibro hammer cannot be put in the same basket as other Construction Equipment. Since their running is less, they can easily work efficiently for 15-plus years without any major breakdowns. Keeping the high value of these machines in mind, it would be unviable for any supplier to purchase and provide new machines for the low rent, which is prevalent in the market today. Thus, we are seeing a huge influx of old, used, and scrapped machines entering the Indian market with changed plates mentioning a more recent year of manufacturing.

How does Suretech Infrastructure integrate sustainability into its product offerings and operations?
Vibro technology is in itself a technology that reduces the environmental impact of projects. Vibro Hammers drive the sheet piles and casings without causing any impact on the ground conditions. What impacts the environment is what we do next, i.e., we pour steel and concrete into the piles. We are also trying to resolve this by introducing Tiny rigs, which can make piles of up to 600mm dia without any concrete or steel. These piles can be used for civil structures of up to 30 storeys.

What key factors drive your dominance and technical excellence in foundation engineering?
Our motto has always been “Customer first”. This resulted in a team focused on keeping the equipment in the best shape. 34 years of consistently doing this has resulted in unparalleled customer trust. The customer is important to us, and they could be using any make and brand of equipment; if they have come to us, we must attend to them. This has earned us credibility and we are a force to reckon with for any competitor entering the Indian market. Besides the support, we are always looking at innovations that can reduce the project execution cost for the customers, like the indigenisation of spares, local technological upgrades on the equipment, innovative solutions for challenging projects, etc. “Indian Jugaad” is wholeheartedly embraced by our team, which helps customers get more out of their equipment while keeping the spending to the minimum.

What emerging foundation equipment and construction technology trends does Suretech foresee impacting the industry shortly?
Impact piling and screw piling are technologies that are gaining ground across the globe due to their efficacy and negligible environmental impact. It is just a matter of time before these technologies come to India; we shall surely be at the forefront when they do.

For more information, visit: https://www.suretech.co.in/

With an emphasis on IoT-enabled machinery and low-emission engines to meet market expectations and advance sustainable practices, Schwing Stetter India leads innovation in the rapidly expanding construction equipment sector.

Given that concreting equipment contributes 56 percent of your revenue, what specific advancements in this segment are you most excited about, and how do they address current market needs?
Integrating cutting-edge automation and digital technologies into our concreting equipment excites us in particular. For instance, real-time monitoring and predictive maintenance are now possible with our IoT-integrated boom pumps and batching plants. This satisfies the market’s present demands for effectiveness, decreased downtime, and optimal resource use. Additionally, because environmentally concerned contractors demand more eco-friendly solutions, we concentrate on low-emission engines and CNG-powered machinery. These developments guarantee that our equipment satisfies the industry’s current and future demands while increasing productivity and adhering to global sustainability trends.

How does Schwing Stetter India plan to integrate emerging technologies such as automation, AI, or IoT into its new product lines?
Our product lines are being aggressively integrated with IoT, AI, and automation to improve efficiency and performance. IoT enables our equipment to collect data in real-time, enabling managers and operators to monitor the health and operation of the machines remotely. Artificial intelligence (AI) is used in systems to optimise operating parameters, increase fuel economy, and decrease wear and tear. For instance, automation reduces errors and manual intervention in our batching facilities by enabling precise measurement and mixing. These technology developments address practical issues that our clients have, like reducing downtime and improving operational safety, rather than just being innovative.

Schwing Stetter India has set up comprehensive training centres. Can you discuss how these facilities contribute to operational excellence and safety when using your equipment?
Our training facilities are essential to ensure that personnel understand the machinery and know how to use it safely and effectively. These facilities provide practical instruction on our equipment, ranging from fundamental use to sophisticated troubleshooting. Our emphasis on safety procedures, optimal operations methods, and upkeep abilities gives operators the necessary understanding to optimise machinery efficiency and reduce mishaps. Our training centres are essential for promoting operational excellence in an industry where safety and accuracy are paramount.

With the Indian Construction Equipment Manufacturers Association (ICEMA) reporting a 26 percent YoY growth, how do you see this trend influencing your product development and strategic planning?
The construction equipment business has enormous potential and demand, as seen by the 26 percent rise. We are being pushed by this tendency to increase our product ranges and innovate more quickly. Our focus is on scalable solutions that may be applied to smaller, more specialised applications and larger infrastructure projects. Our plan calls for creating more environmentally friendly and energy-efficient equipment, such as EV shotcrete machines and equipment that runs on CNG or other alternative fuels. Additionally, as more operators use our equipment, this expansion drives us to improve our training programs and after-sales service network.

How does Schwing Stetter India plan to leverage the booming construction equipment market to expand and enhance its market position?
We intend to take advantage of this expansion by increasing our manufacturing capacity, funding equipment R&D for the next generation, and fortifying our network of service providers throughout India. We’re keeping up with industry expectations by developing increasingly technologically complex devices that integrate automation, IoT, and AI. Our emphasis on safety and sustainability will also be a major factor in setting us apart from rivals. Our market position will be further cemented by our close collaboration with government initiatives and large-scale infrastructure projects to ensure that our equipment is in line with India’s expanding construction needs.

For more information, visit: https://www.schwingstetterindia.com/

At the crossroads of sustainability and technological advancement, Ammann is shaping the construction industry’s future. Through cutting-edge automation, eco-friendly practices, and pioneering materials, Ammann’s concrete and asphalt plants are leading the way in efficient and sustainable infrastructure development.

The construction industry stands at a crucial juncture where the demands for efficiency, sustainability, and technological advancement drive significant changes. Ammann, a global leader in the field, has been instrumental in pushing the boundaries of what is possible in producing concrete and asphalt. Through integrating smart technologies, sustainable practices, and innovative materials, Ammann is not just meeting the current demands of the industry but is actively shaping its future.

Smart technologies in concrete and asphalt plants
Precision and consistency are paramount in the construction landscape. Ammann’s concrete and asphalt plants are designed with cutting-edge AS1 automation and control systems that streamline production. These systems ensure that every batch of concrete or asphalt is produced with the exact specifications required for the project, reducing deviation and enhancing quality.

The automation in our plants extends to various aspects of production, from material feeding and mixing to temperature control. These systems have sensors and feedback loops that constantly monitor the process, making real-time adjustments to maintain optimal conditions. The result is a significant reduction in waste, energy consumption, and the likelihood of human error, all of which contribute to a more efficient and sustainable operation.

The control systems are also designed to be intuitive and user-friendly, enabling operators to manage complex production processes easily. This ease of use is complemented by the ability to store and retrieve production data, allowing for detailed analysis and continuous improvement in plant operations.

Ammann has embraced the potential of the Internet of Things (IoT) and Artificial Intelligence (AI) to enhance the performance of its plants. IoT sensors are strategically placed throughout the plant to collect real-time data on various parameters, such as temperature, moisture, and material flow. This data is then analysed using AI algorithms to predict potential issues, such as equipment wear or material inconsistencies, before they lead to significant problems.

For example, maintaining the correct temperature is crucial for achieving the desired mix quality in asphalt production. IoT sensors monitor the temperature throughout the process, while AI analyses this data to detect any deviations that could affect the final product. If a potential issue is detected, the system can automatically adjust the process parameters or alert the operators, ensuring that the mix meets the required standards.

Predictive maintenance is another significant benefit of IoT and AI integration. By continuously monitoring equipment conditions, the system can predict when maintenance is needed, allowing operators to address issues before they cause downtime. This not only enhances the reliability of the plant but also extends the lifespan of the equipment, resulting in lower operational costs and increased productivity.

Monitoring and managing our plants remotely provides flexibility and control that are increasingly important in a sustainable construction environment. With remote monitoring, operators can oversee the operation of multiple plants from a central location, making it easier to coordinate large-scale projects that span different geographic regions.

Remote management capabilities also allow for rapid response to changing conditions. Whether adjusting production schedules in response to weather changes or scaling up operations to meet an unexpected surge in demand, making these adjustments in real-time is invaluable. This flexibility improves operational efficiency and ensures that projects are completed on time and within budget.

Sustainable practices in concrete and asphalt production
As the world becomes more conscious of the environmental impact of industrial activities, Ammann has made energy efficiency and emissions reduction a core focus of its plant design. Our asphalt plants, for example, are equipped with energy-efficient motors, Low-temperature asphalt technology, an advanced burner, alternate carbon-neutral fuel, and dryer technology. The state-of-the-art Pollution control unit optimises fuel combustion, significantly reducing greenhouse gas emissions.

Ammann uses energy-efficient motors, pneumatic actuation, and drives in concrete plants to reduce electricity consumption. These measures reduce the plants’ energy footprint and result in significant cost savings for operators.

Ammann’s commitment to reducing emissions extends to dust control systems in concrete and asphalt plants. These systems capture and filter dust particles, preventing them from being released into the atmosphere. This improves air quality in and around the plant and ensures compliance with increasingly stringent environmental regulations.

Our plants can also be equipped with special silencers to reduce noise
One of the most significant advancements in asphalt production is the ability to recycle Reclaimed Asphalt Pavement (RAP). Ammann has pioneered the development of plants that can incorporate high percentages of RAP into new asphalt mixes. This reduces the need for virgin materials, conserves natural resources, reduces bitumen usage, and lowers asphalt production’s carbon footprint.

The use of RAP also has economic benefits, as it reduces material costs for contractors. Our plants are designed to ensure the recycled material is fully integrated into the new mix without compromising quality. This is achieved through precise temperature control and mixing processes that ensure the recycled asphalt bonds effectively with the new materials.

Ammann promotes using recycled aggregates and supplementary cementitious materials (SCMs) such as fly ash and slag in concrete production. These materials are by-products of other industrial processes and can replace a portion of the cement and aggregates in concrete mixes. This reduces the demand for natural resources and enhances the durability and performance of the concrete.

In addition to recycling water, Ammann’s plants are designed to minimise water use overall. This includes optimising the mix designs to reduce the water-to-cement ratio in concrete and using additives that improve workability without increasing water demand. These measures help maintain Ammann plants, even in challenging environments and help them operate sustainably.

Innovative materials in concrete and asphalt plants
Ammann’s commitment to innovation is evident in its development of high-performance materials that enhance the durability and efficiency of its plants.

For example, critical components in their asphalt plants, such as mixing arms and liners, are made from wear-resistant alloys that can withstand the abrasive nature of the processed materials. This reduces the frequency of maintenance and replacement, resulting in lower operational costs and less downtime.

Ammann ELBA produces high-performance concrete mixers that can incorporate advanced admixtures to improve strength, durability, and workability. These mixes are designed to meet the specific requirements of different construction projects, from high-rise buildings to infrastructure projects like bridges and roads.

Ammann is at the forefront of developing and using sustainable concrete and asphalt production materials. Using supplementary cementitious materials (SCMs) like fly ash and blast furnace slag reduces the production process’s carbon footprint in concrete. These materials not only replace a portion of the cement but also improve the long-term durability of the concrete.

Ammann plants can use bio-based additives and rejuvenators to enhance the performance of recycled asphalt. These additives help restore the properties of aged asphalt, allowing it to be reused multiple times without compromising quality. This contributes to a circular economy where materials are continually recycled, reducing waste and conserving resources.

Ammann’s concrete and asphalt plants are a testament to the company’s dedication to pushing the boundaries of what is possible in construction. By integrating smart technologies, sustainable practices, and innovative materials, Ammann is not only meeting the current demands of the industry but is also setting the stage for a more efficient, sustainable, and technologically advanced future.

The company’s commitment to sustainability is evident in its focus on energy efficiency, emissions reduction, and the use of recycled materials. Meanwhile, its investment in smart technologies and high-performance materials ensures that Ammann’s plants remain at the cutting edge of the industry, delivering superior performance and value to customers worldwide.

As the construction industry continues to evolve, Ammann’s holistic approach to innovation will play a crucial role in shaping the future of infrastructure development. By staying ahead of trends and anticipating the needs of its customers, Ammann is not just a leader in the industry but a pioneer, paving the way for the construction of tomorrow.

For more information, visit: https://www.ammann.com/en-IN/

For the past decade, Vibrant Construction Equipment has been at the forefront of construction innovation and sustainability, providing sophisticated, fuel-efficient asphalt and concrete solutions that fulfil industry expectations while promoting environmentally friendly practices.

As a well-established brand in the construction equipment space, what have been the major milestones for Vibrant over the years?
Over the past ten years, Vibrant Construction Equipments has reached key milestones that showcase our dedication to innovation and excellence in construction equipment. Starting with our first Asphalt Drum Mix and Wet Mix Macadam Plants, we’ve expanded our lineup to include advanced Asphalt Batch Mix and Concrete Batching Plants, strengthening our position in the market. Our R&D team continuously works to bring new, high-quality, and fuel-efficient technologies to our clients. We’ve also introduced asphalt recycling plants for reusing materials and recently launched a coal-fired burner to reduce fuel costs with an advanced pollution control system. With successful projects nationwide and lasting client relationships, each milestone reinforces our commitment to sustainable infrastructure and solidifies our brand’s reputation.

The electronic weighing system is vital to ensuring mix accuracy. How does your system stand out in terms of precision and efficiency compared to competitors? 
Our electronic weighing system is engineered with high-precision load cells and advanced software algorithms that ensure consistent mix accuracy across all batches. Unlike standard systems, ours offers real-time calibration, allowing precise control and minimal deviation in ingredient proportions. Additionally, our system’s user-friendly interface enables operators to monitor and adjust the mix quickly, ensuring optimal performance even in high-demand conditions. These features make our system standout in precision and reliability.

How do the design innovations in the Thermodrum unit and twin shaft mixers contribute to achieving optimal asphalt mix quality with lower fuel consumption?
Our Thermodrum unit and twin-shaft mixers are engineered with a strong focus on energy efficiency and mix quality. The Thermodrum features an advanced heat exchange system that maximises thermal efficiency, ensuring consistent heating while minimising fuel consumption. Its optimised drum design promotes thorough material flow, and added thermal insulation reduces heat loss. Real-time monitoring allows precise temperature control, which prevents overheating and preserves asphalt mix quality. Meanwhile, our twin-shaft mixers provide intensive mixing action, achieving faster blending and producing a high-quality, homogenous mix. Together, these innovations deliver superior asphalt quality with lower fuel costs, enhancing both performance and sustainability.

How is Vibrant contributing to sustainable construction practices, especially regarding fuel efficiency, material reuse, and emissions control in your plants?
At Vibrant, sustainability is the core of our design and manufacturing processes. We enhance fuel efficiency by integrating energy-saving features such as advanced Thermodrum units, thermal insulation, optimised dryer flight design, and high-efficiency multi-fuel burners, significantly reducing fuel consumption. For material reuse, our asphalt recycling plants enable the reprocessing of milled asphalt, cutting down on new material needs and minimising waste. Furthermore, our plants have advanced pollution control systems to monitor and reduce emissions, ensuring compliance with stringent environmental standards. We support eco-friendly construction practices through these innovations, helping our clients build more sustainably.

What are your clients’ common issues in asphalt and concrete batching plant operations, and how does Vibrant solve these operational pain points?
Environmental compliance: Meeting stringent emissions regulations can be challenging, especially with older equipment, and compliance requirements vary by location. We have a standard practice of gathering information on the installation location to ensure our plants meet each state’s specific pollution control norms. We tailor our equipment to align with these requirements and guide clients on any additional measures needed for compliance, offering support to help them achieve full environmental compliance.

Labour skill shortage: A shortage of skilled operators can lead to inefficient handling and operation, impacting productivity and quality. We provide comprehensive training programs to ensure operators are skilled in equipment operation and maintenance, enhancing efficiency and reducing errors due to a lack of knowledge. Our equipment can be IoT-enabled for remote monitoring and diagnostics, offering real-time insights into plant operations.

How do you ensure customers can easily access spare parts and maintenance services, especially in remote project locations?
Ensuring easy access to spare parts and maintenance services, especially in remote project locations, is our top priority. Here’s how we achieve this:

• Centralised inventory management: We maintain a comprehensive inventory of spare parts that can be quickly dispatched, ensuring fast repair turnaround times. We predict spare parts demand through proactive inventory management and data analytics to keep stock levels optimal and readily available. Regular communication with customers allows us to adjust inventory based on their needs.

• Remote diagnostics and monitoring: All our machines are equipped with IoT/SCADA capabilities for remote monitoring. This allows us to diagnose and address potential issues before they escalate, enabling proactive maintenance.

• Scheduled maintenance programs and operator training: We offer tailored maintenance contracts with regular check-ups and services to keep equipment in peak condition. We provide operator training for routine maintenance and minor repairs, reducing reliance on external support and empowering operators with essential skills.

For more information, visit: https://vibrantengineering.com/