Rising urbanisation drives demand for high-quality resources, propelling Indian infrastructure with innovative crushing and washing systems.

India’s manufactured sand market is driven by tech integration, automation, and demand for higher-quality materials in infrastructure, says Nilesh Panchal, Director of Aesha Projects Pvt. Ltd.

How have advanced crushing and screening technologies improved sand washing in Indian infrastructure, impacting material quality?

The market for Manufactured sand in India is driven by the integration of technologies in Crushing and Screening systems, and the adoption of automation in mining and construction. This surge is propelled by the expansion of construction and infrastructure projects in developed and developing countries, necessitating higher-quality materials and increased demand for sand washing in Indian Infrastructure. To meet these demands, manufacturers face the challenge of improving designs and aligning products with evolving customer needs. Indian infrastructure projects require diverse materials with varying strengths, sizes, and properties, demanding continuous innovation in crushing, screening, and sand-washing technologies. Our Sand Washing equipment series addresses these challenges with a modular design suitable for any terrain, multiple product grades to fulfil customer demand, fully automated units for minimal human intervention, space-saving installation for optimised operational costs, and embodying the essence of “Do More with Less.”

What bottlenecks hinder crushing and screening adoption for sand washing? How are we addressing them?

Our market is witnessing exponential growth in Asia, particularly in South East and Middle Eastern regions, with increased investments in mining and construction to meet infrastructure demands. Among the key minerals driving this growth in India, sand plays a crucial role. We take pride in continuously improving our products and providing innovative solutions to address customer pain points.

A major bottleneck we’ve identified is the lack of market awareness and knowledge about the benefits of adopting sand washing in existing quarry crushing and screening plants. Our sand-washing plant can transform waste material into valuable resources that conform to Indian standards, delivering high-quality washed sand to the local market. As a reliable and trusted solution partner, customers can depend on us to ensure a fruitful return on their investment in sand washing, with market-ready and economic solutions for converting materials into valuable products.

“AESHA” offers both wet-based and dry-based sand processing plants, tailored to suit each customer’s site conditions and resource planning. Our solutions extend beyond this process; they can be fully customised to enhance business value and process efficiency. With over 600 projects delivered in a decade, including collaborations with high-profile mining and infrastructure giants, we are recognised as one of the top players across the country, offering end-to-end mineral processing solutions, including wet classification, mineral beneficiation, industrial drying, and heating processes. We specialise in extracting and purifying specialised sand and other minerals, making us a reliable and reputable firm in the industry.

How do AI and machine learning in crushing and screening enhance sand washing efficiency in Indian infrastructure?

The market for crushing and screening systems is benefiting from growing automation in mining and construction. To tackle power shortages and challenges in remote areas, our focus is on improving basic technology. We optimise power usage, reducing reliance on fossil fuels and diesel generators to cut carbon footprints. Although AI and machine learning are in their early stages for crushing, screening, and washing, they hold the potential to revolutionise performance. Integrating maximum automation, including SCADA and Remote Control technology, enables efficient process control and data capture for better reporting. Continuous equipment monitoring via the Internet and remote troubleshooting enhances reliability, productivity, and overall profitability.

Aesha Conveyors is a competent OEM Equipment Manufacturer with end-to-end solutions for bulk material handling and mineral processing projects. Our diverse custom equipment and tailor-made solutions meet complex customer business needs across various industries. With over 3000 individual units and 600+ successful delivery projects, we offer sturdy and rugged products in modular sizes suitable for industry requirements. We prioritise customisation, innovation, and return on investment, minimising downtime and providing excellent after-sales support.

What role does government policy play in promoting advanced crushing and screening for sand washing in Indian infrastructure?

The rising infrastructure and urbanisation due to population growth and improved living standards create a demand for quality materials, driving the need for crushing, screening, and washing systems in Indian infrastructure. Government-supported initiatives and policies, coupled with increasing demand, are expected to fuel the market for decades. The government’s focus on adhering to high-quality standards, such as IS Standard Zone Material, encourages the use of sand-washing systems to produce materials that meet Indian Standards. Moreover, the promotion of manufactured sand in public projects and crackdowns on illegal mining and river dredging creates a demand for alternative solutions, including recycling Construction and Demolition Wastes, fostering a sustainable circular economy model.

How do sustainable crushing, screening, and sand washing align with India’s green infrastructure goals?

The Government’s support in promoting Manufactured sand and reducing reliance on traditional sand resources aligns with India’s green infrastructure goals. By conforming to Indian Standard Quality and using sustainable resources, crushing, screening, and sand washing systems contribute to lowering carbon footprints. These systems continuously improve and innovate to create green materials, thus closely aligning with India’s sustainable development objectives.