Fast, profitable and high-quality technology for light non-load bearing partition wall panels
  Elematic, a manufacturer of precast concrete plants and production lines, launches new technology level choices to their Acotec wall production lines. Acotec line is meant for manufacturing of light, non-load bearing, room-high precast partition wall panels. The new technology levels are called SEMI, PRO and EDGE, and they differ by the degree of automation and capacity as well as the required investment size. All lines are quick and simple to install, run and maintain and require only very limited land area.
Three technology levels: SEMI, PRO and EDGEThe new technology levels are launched in order to meet the varying customer needs.  According to Elematic, the SEMI line, with a production capacity of 80 sq. metres per hour, is the simplest of them all and is an excellent choice for anyone starting up in the business. It features a smart combined restacker handler and automation only for the key processes. The PRO line offers a higher capacity of 100 sq. metres per hour with automated functions for all main processes: sawing, trimming, stacking, restacking, cleaning and oiling, plate handling and pallet circulation. The fully-automatic Acotec EDGE offers a top-rate capacity of 120 sq. metres per hour and needs only two operators to run.
All the lines – SEMI, PRO and EDGE – feature a new, advanced production control system. Thanks to the system, a simple, modern user interface shows detailed data on every function in the whole process. Various reports –on production rate, running hours and more – are generated automatically.  Modular structure of the lines and their integrated electricity with ETHERCAT bus system guarantee short installation and start up time of all lines, and the line can also be installed in existing production facilities.  The production process is environmentally friendly as it is silent and non-vibrating, and the raw material can be recycled so no waste is created. Low energy consumption of the line keeps the production costs on a low level as well.
Benefits of Acotec wall panelsThe Acotec wall panels are fast, easy and safe to install – building work proceeds up to 6 times faster when compared with traditional brickwork and even two times faster than blockwork. The panels have exact dimensions and completely even surface so no plastering is needed. In addition, their thin structure leaves more floor space for other purposes in a building. Despite the thinness, Acotec walls are strong and successfully used in seismic areas, too. They suit for a wide variety of purposes such as bath rooms, kitchens and showers, thanks to the moisture resistance of the material. Acotec walls also offer excellent sound insulation, meaning that apartment buildings, schools and hotels benefit from this type of partition walls.
 
Elematic AcotecTechnical information in brief SEMI PRO EDGENominal production capacity 80 sq.m./h 100 sq.m./h 120 sq.m./hProduction personnel 5 – 7 3 – 4 1 – 2Automated processes Sawing, stacking, restacking, plate handling Sawing, trimming Stacking, restacking cleaning & oiling, plate handling, pallet circulation Sawing, trimming Stacking, restacking cleaning & oiling, plate handling, pallet circulation, curing, packingRequired factory space 900 sq.m. 900 sq.m. 900 sq.m.Required land area 3 000 – 5 000 sq.m. 3 000 – 5 000 sq.m. 3 000 – 5 000 sq.m.Slab length 2 200 – 3 300 mm 2 200 – 3 300 mm 2 200 – 3 300 mmSlab thickness 68 – 120 mm 68 – 120 mm 68 – 120 mmSlab width 600 mm (300 mm also available) 600 mm (300 mm also available) 600 mm (300 mm also available)