Innovative coatings offers its manufactured products and procedures and use of  all these products in a sequential manner for repainting/salvaging and annual maintenance of structural fabrications, all such mild steel fabrications in chemical, fertilisers, petrochemical, pharma, cement, steel, paper, insecticides and pesticides manufacturing  plants. These can substantially enhance the life of the plant/equipment, offer satisfactory protection against atmospheric corrosion and will also be found quite useful in marine, saline chemical/acidic atmospheres.
Rust removingThe first step shall be removal of existing rust (lose and adherent) from the metal surface. The entire surface needs to be cleaned with Rustogel 1406 – a light green, phosphoric acid based derusting gel. This is offered in a gel format so that it will stand on vertical surface, will not run down and will react, loosen and dislodge the rust from the metal. The minimum reaction time for rust removal shall be 10 min. to 30 min. Rust is a sub-surface phenomenon. Hence if the rust is not completely removed, the spread of rust can reappear after six month to year’s time. Rustogel 1406 is offered in 5 kg and 30 kgs HDPE Carbuoys.
Rustofix 1411Rustofix 1411 is a rust converter, rust preventive and a premium anti-rust primer. It is an off-white, emulsion type of liquid, used by brushing or spraying as supplied. It will leave a brownish – blackish polymerised air dried film. The rust converter film shall be allowed to hard dry, for 8 hrs or over-night, before any next coat is applied. One application is quite sufficient. Rostofix 1411 offered in 5 and 30 litres packing.
Zinkote-20 Premium and GP Zinkote 20 is a quick air drying zinc flakes rich paint. This is applied by brush/spray or dip application. Single application will offer 25 microns coating. Over-coating is not necessary, however in such a case the first coat shall be allowed to hard dry for 8 hrs. Over-coating period is 24 hrs. On cleaned and de-rusted mild steel or a galvanised surface, Zinkote 20 Premium is expected to offer more than 800 hrs of salt spray fog chamber test anti-corrosion life. This is manufactured with 99 per cent zinc flakes (vacuum evaporated, spray dried zinc) having flakes crystal structure. This allows a zinc coating with horizontal overlap of the flakes on the applied surface. Thus completely seals off any entry of moisture, water vapours, chemical fumes etc, and completely stops rusting due to air-oxidation under most severe test conditions.
Zinkote 20 Premium is suitable coating for anti-corrosion in moist, saline, marine and chemical vapours/fume containing environments. It is offered in 4 litres tin and 20 litres drums. Zinkote 20GP is based on 99 per cent at pure zinc dust, remaining all ingredients the same. It is available in 4 and 20 litres pack at Pimpri, Pune.       Zinc bright spray Zinc bright spray is a modern metal spray paint dispensing method. This is used where spray equipment cannot be made available, and where speed of work, uniformity of coating and aesthetics are the important criteria. This product has same chemicals characteristics as that of Zinkote 20. Zinc bright metal spray is a user friendly tool, very convenient and user friendly, and can be used for coating of metal at heights/in remote areas, where power is not available for spray process.