Schmalz and Binar Handling provide revolutionary ergonomic lifting solutions that promote safety, strain reduction, and precision in automobile manufacturing by optimising handling large, heavy, and sensitive car components.

The automotive sector is under constant pressure to increase efficiency, safeguard worker safety, and maintain high levels of precision in manufacturing processes. The complexity of vehicle manufacturing grows in tandem with its advancement. One of the most challenging issues for automakers is securely and effectively handling massive, heavy, and delicate components on the assembly line. Schmalz, a market leader in ergonomic lifting technology, provides various solutions to help automotive manufacturers reduce processes and increase production.

Handling various parts—engines, body panels, dashboards, and suspension systems—creates new hurdles in modern automotive manufacturing. Repeatedly lifting large or awkward components can cause physical strain and exhaustion, resulting in musculoskeletal injury. These difficulties impact employee health and productivity, resulting in downtime and increased operational costs. Additionally, precision is required for constructing high-value automobile components. Misalignment or damage during handling can jeopardise the quality of the finished product. Thus, producers must implement solutions that ensure both precision and safety.

Schmalz increased its product line with Binar Handling’s ergonomic lifting solutions, specifically designed to fulfil the unique needs of car manufacturing. Their product line focuses on lowering physical strain, increasing precision, and improving safety. The NEO 30 Control Handle is key to Binar’s product offering. This extremely responsive gadget turns small hand movements into accurate lifting motions, allowing users to handle components with little effort. In vehicle manufacturing, the NEO 30 is suited for medium-sized components such as exhaust systems, fuel tanks, and dashboards. The NEO 30 increases production floor safety and productivity by reducing operator fatigue and providing accurate control.

Binar Handling’s rapid raise arm is reliable for larger and heavier components. These arms can lift 300 kg, making them ideal for moving parts such as doors, hoods, windscreens, and body panels. These manipulators, designed to replicate the natural movement of the human arm, enable exact component placement and alignment during assembly. This is especially crucial when installing large parts because it decreases the danger of damage while also improving overall assembly quality.

In addition to individual lifting devices, Binar Handling’s Quick Lift Rail Systems provide a versatile solution for moving parts along a production line. These systems enable operators to easily carry large or heavy components across a rail structure, decreasing the physical strain of human handling. This is especially beneficial in automotive manufacturing for transporting larger car components like engines and transmissions between stations. The Quick Lift Rail System guarantees that heavy parts are transported smoothly, increasing assembly efficiency and lowering the risk of damage.

Binar Handling’s offering is distinguished by its vast selection of customisable end effects. These tools can handle various automobile components via pneumatic, magnetic, mechanical, or vacuum-actuated mechanisms. For example, vacuum end effectors are ideal for handling delicate parts such as windscreens and side windows, providing a safe and accurate installation. Magnetic end effectors, on the other hand, work best with metallic parts like axles, brake discs, and suspension components. The adaptability of Binar’s end effectors allows vehicle manufacturers to adjust their lifting systems to the individual needs of each manufacturing stage, increasing efficiency and safety.

One of Binar’s most notable products is the Ergo Glass End Effectors, designed to handle delicate glass components. These vacuum-powered tools firmly grip windscreens, rear windows, and other glass components, lowering the possibility of damage during installation. In the automobile industry, where accuracy and care are required for fitting glass components, the Ergo Glass End Effectors provide a safe and efficient solution that improves the overall assembly quality.

For more information, visit: https://www.schmalz.com/en-in/