Hydraulic systems with the innovative FH420-XD Inline filter
By Staff Report | October 23, 2024 2:16 pm SHARE
Dependable equipment is critical in mining and earthmoving to reduce downtime and increase earnings. Filtrec addresses these issues with novel filtering solutions engineered for extreme conditions and great performance.
How are Filtrec’s filtering solutions designed to save downtime and increase profits in the mining and earthmoving industries?
Filtrec’s filtration solutions for mining and earthmoving are specifically designed to withstand these industries’ harsh conditions and heavy demands. Our hydraulic filters have a 99.99 percent dirt absorption efficiency, efficiently eliminating pollutants from hydraulic oil and greatly lowering the risk of equipment failure and downtime. This guarantees that machinery runs smoothly for extended periods, reducing maintenance interruptions and increasing operational uptime.
Furthermore, our novel filter materials minimise pressure losses, lowering power and fuel consumption. By optimising energy usage, businesses can save money and increase their profits. Our filters, with their durable construction and features such as anti-backflow and reverse flow valves, provide consistent performance even in extreme situations, making them perfect for demanding mining and earthmoving activities. Our filtration solutions assist organisations in maintaining productivity, lowering expenses, and increasing profitability by emphasising durability and efficiency.
How is Filtrec addressing sustainability concerns within the filtration industry? Are there specific initiatives in place to reduce environmental impact?
We are committed to sustainability because we emphasise ‘sustainable products, processes, and people.’ We prioritise responsible sourcing and environmentally friendly processes throughout manufacture, transportation, use, and disposal. One good example is our “Complete Hydraulic Filters Kits – Excavator,” which encourages annual filter changes, lowering waste and customer expenses while benefiting the environment.
Our filters capture 99.99 percent of debris from hydraulic oil, extending service life. We also prioritise in-house enhancements like scrap reduction and corrosion prevention. In India, we’ve switched from metal to recyclable plastic for aftermarket filters, promoting recyclability. Furthermore, new media developments reduce pressure loss, resulting in lower power and fuel consumption in earthmovers. Plans include installing solar panels, and our facilities currently include green spaces to promote environmental initiatives.
The use of DIN 24550 standards is commendable. How do these standards influence your manufacturing processes and product reliability?
Using DIN 24550 standards greatly improves Filtrec’s manufacturing processes and product reliability. These standards assure consistency and interoperability across hydraulic systems, allowing our filters to fulfil stringent quality and performance specifications. Following DIN 24550, we employ high-quality materials, precise designs, and stringent testing processes to ensure our products work consistently under severe conditions. This leads to higher reliability, a longer product lifecycle, and easier integration into current systems. Finally, these criteria ensure our customers obtain long-lasting, high-performance filtration solutions that minimise downtime and maintenance costs.
What specific needs does the FH420-XD Series address in high-pressure hydraulic systems, and what user feedback have you received?
We are pleased to offer the latest addition to our FH420 series: the new FH420-XD variant. This inline filter is designed for high-pressure applications and can support systems up to 420 bar, ensuring top-tier performance even in difficult conditions. The FH420-XD’s primary innovation uses DIN 24550 filter components, a global standard that ensures interoperability with hydraulic systems worldwide. This assures that our filters fulfil the highest quality and performance standards, resulting in consistent filtration across multiple applications.
The XD filter elements come in various sizes, including 040, 063, 100, 160, 250, and 400, with two collapse pressure options: high (210 bar) and low (21 bar). This range allows you to select the optimum solution for your hydraulic system’s requirements. The FH420-XD also has various connection types for easy integration and optional ABF (anti-backflow) and RF (reverse flow) valves, which improve the system’s functioning. The FH420-XD delivers great dependability, compatibility, and performance, ensuring your hydraulic systems run efficiently under all conditions.
Customer feedback has been overwhelmingly favourable, with many expressing significant interest in the product. Early users praised the FH420-XD’s dependability, ease of integration, and flexibility provided by the several collapse pressure options. The addition of anti-backflow and reverse flow valves has been well received, ensuring smooth operation in even the most demanding conditions. This innovation is poised to be a game changer in the high-pressure hydraulic filter sector.
The FH420-XD delivers great dependability, compatibility, and performance, ensuring your hydraulic systems run efficiently under all conditions.
What emerging trends is Filtrec preparing to adapt to in the filtration industry for construction and mining?
Emerging trends in the filtration business, particularly in construction and mining, emphasise sustainability, efficiency, and advanced technological integration. Filtrec Bharat is at the forefront of these advances, investing more than 5 percent of our business in research and development. Our latest innovations address crucial hydraulic circuit challenges such as dirt entrapment, varnish and sludge production, oxidation, rusting, and noise.
For example, our sophisticated Anti-Varnish Media effectively reduces varnish buildup, while the Absolute Beta Spark Buster Filter removes ESD noise for smoother performance. The Absolute BETA H20 Filter protects hydraulic components from oxidation and rust, extending their lifespan. Furthermore, our innovative SYN media in Absolute filtering technology increases oil and filter change intervals, reducing maintenance frequency and lowering breakdown risks.
These advancements improve the dependability and efficiency of hydraulic systems, protecting crucial components such as valves, cylinders, and pumps. Filtrec constantly adjusts to industry trends to ensure that our filtration solutions match the changing needs of the construction and mining sectors.
For more information, visit: https://www.filtrec.com/
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