Delivers high performance aggregate crushing and screening plant at Bhiwani, Haryana

Right in the heart of one of the major aggregate crushing zone in Bhiwani, Haryana, thyssenkrupp Industries India has provided a complete crushing and screening solution to Silverstone Crushers and Minerals Pvt Ltd, Khanak/Tosham, Bhiwani, Haryana. Silverstone, being a new entrant in the field of quarrying and infrastructure, wanted a partnering organization which can provide them one of the most efficient solutions in the field of crushing and screening.

The growing market needs encouraged Silverstone to plan for a new 2-stage, 250 TPH skid mounted crushing and screening plant. The plant was delivered within 2 months from the day purchased order was placed and commissioned successfully in September 2017.

The 2-stage plant comprises of EB1108 Jaw Crusher in the primary circuit, Kubria FM110 cone crusher in the secondary stage with four deck screen CK 1004, associated conveyors and complete electrical system to run the plant efficiently.
EB1108 Jaw crusher offers unique benefits like its robust design, casted pitman and heavy-duty structure to achieve greater crushability with all type of hard stones and ores. The crusher is also equipped with hydraulically assisted gap setting system which reduces manual work force and down time for CSS settings. The heavy pulley and flywheel provide a high moment of inertia and makes it more power efficient in hard stone crushing. The primary station also consists a big 30 cu.m. size feed hopper to give proper flow rate in the crushing circuit. Together with its modern designed sturdy skid system, it makes the primary station one of the best and strongest in the market. For ease of maintenance the Jaw crusher is provided with automated grease lubrication system.

Kubria FM110 Cone in the secondary station with a feed opening of 230 mm makes it essential and part of product quality improvement stage. The efficient crushing chamber design can produce high quality of cubical products in this stage. To control and monitor the health of cone crusher, it is equipped with modern automated lubrication and hydraulic system. The hydraulic system ensures trouble free gap setting operation in the cone crushers. Tests have shown the excellent quality of the production output.

The above machines are operating in a closed circuit with a 4-deck screen CK1004 make it a complete 250 TPH crushing plant for (-) 40 mm product. The material feed to the Jaw crusher is a graded stone of 0- 650 mm. It is crushed down to (-) 200 mm and then is stocked in a stockpile of 2,500 tonnes through a 800 mm belt conveyor. It is then extracted through a tunnel feeder and another belt conveyor to feed the secondary cone FM110. The crushed stone from the cone crusher is fed to the 4-deck screen CK1004 to take out the different fractions of 0-5 mm, 5-10, 10-20 and 20-40 as products through different stockpile conveyors. The oversize of 40 mm product is re-circulated in the secondary circuit.

The plant is operated 10 hours per day to produce approximate 2,200 tonnes of (-) 40 mm aggregates to cater the local construction industries around Delhi and Haryana region.

By delivering a reliable, flexible and most efficient crushing plant, thyssenkrupp could once again offer customer satisfaction and created remarkable competitive advantage. The biggest advantage that thyssenkrupp brings to the client and the market is the shape of the products, for which client is getting premium.

For more details, visit
www.thyssenkrupp-industries-india.com